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TruLaser Weld 1000
TruLaser Weld 1000
Laser welding systems

TruLaser Weld 1000

Automated laser welding: simply successful

Many challenges, one solution

Are you as a sheet metal processor struggling with the lack of skilled welders and increasing pressure concerning quality? You are not alone in this. The demand for simple automation for time-intensive welding is enormous. This is why we have developed a system that even laser novices can operate immediately. A system that enables you to weld more quickly, save on post-processing and still grow the company despite a lack of skilled professionals.

Laser welding made easy

Get the first class quality, productivity and design freedom of lasers for your company.

Easy to operate and program

Your team will operate and program the welding cell after just one e-learning session. Clever operating units and visual support ensure this.

Flexible production at one or two stations

Depending on demand, you can weld one large component or smaller ones in serial operation working parallel to production.

Set up and start welding

Set the machine up at its location and start operation independently within just a few hours

TruLaser Weld 1000: automated laser welding

Quick and reliable

You can create slim high-strength seams quickly with the deep welding process.

Almost invisible

The counter segment made of stainless steel shines as a result of heat conduction welding with particularly attractive visible seams.

For all common materials

The lower terminal box is made of mild steel, the middle one is made of stainless steel, and the upper one is made of aluminum. You can weld all materials flexibly with the laser.

Hardly any rework required

Catering containers made of stainless steel can be produced with laser welding with hardly any post-processing required.

TruLaser Weld 1000
Axis data  
Type Industrial robot KUKA KR 10
Number of axes 6
Range 1100 mm
Position repeatability ± 0.02 mm
Laser-specific data  
Type Solid-state laser
Maximum laser power 3000 W
Processing optics BEO D35
Pneumatic rotary axes (option)  
Own weight 43 kg
Load (vertical) 250 kg
Torque (at 6 bar) 58.9 Nm
Load inertia 2.5 kg*m2
Dimensions, weights  
Cabin dimensions 3605 mm x 2454 mm x 2818 mm
Weight 3850 kg
Work area  
Work table carrying capacity 1000 kg
Typical maximum part size (with open telescopic center separation) 2000 mm x 600 mm x 600 mm
Typical maximum part size (with closed extendible partition wall and rotary axis package) 600 mm x 600 mm x 600 mm
Typical maximum part size (with closed telescopic center separation) 500 mm x 600 mm x 600 mm
TruLaser Weld 1000, programming
Programming

Thanks to the ingeniously simple programming concept, users can program the industrial robot without any knowledge of the robot code. The robot is moved with a special operating unit directly on the optics. The weld seam's waypoints as well as start and end points are set using the quick programming button. The program is created automatically.

TruLaser Weld 1000, welding optics
Welding optics

On the welding optics, you switch between heat conduction and deep penetration welding. A pilot and line laser makes it easier to set the intermediate layer. The optics' height is set correctly for laser welding if the red dot of the pilot laser is on the red line of the line laser.

TruLaser Weld 1000, shielding gas nozzle
Shielding gas nozzle

The coaxial shielding gas nozzle with integrated crossjet protects the melt in every direction from oxygen input and the processing optics from welding steam and spatter. A linear attachment provides optimum protection of the weld seam from oxidation.

TruLaser Weld 1000, screenshot of technology data
Techset data base

You will receive an extensive collection of predefined welding parameters with the machine. This makes programming even faster. You simply select the suitable data record for your welding path, depending on sheet thickness, procedure and material.

TruLaser Weld 1000, industrial robot
Industrial robot

The KUKA robot KR 10 with its six axes moves with agility and extreme precision.

Linear axis

During two-station operation, the robot shuttles along the linear axis between the right- and left-hand stations. During one-station operation, it utilizes the movement space for improved positioning of the welding optics.

TruLaser Weld 1000, safety cabin
Safety cabin

The monitored safety cabin with integrated suction system, laser protection and lighting ensures safety. The extendible partition wall divides the work area for two-station operation if required. There is optimum access to the system thanks to sliding doors on the left and right as well as two hinged doors at the back.

Work table

You can fix the components on the work table with positioning accuracy. Standardized clamping systems or fixtures are suitable for positioning the components. The table plate is fitted diagonally with system holes D16 in a grid of 50 x 50 mm. The table's dimensions are 2000 x 1000 x 100 mm.

TruLaser Weld 1000, rotary axes
Rotary axes

An additional axis for rotating components extends the positioning options. The two pneumatic rotary axes allow for synchronized positioning of components or fixtures, improving accessibility and productivity.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Christoph Turner
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