TruLaser Weld 5000
TruLaser Weld 5000
Laser welding systems

TruLaser Weld 5000

A turn-key system for automatic laser welding

TruLaser Weld 5000, robot
TruLaser Weld 5000, robot
Laser welding systems

TruLaser Weld 5000

A turn-key system for automatic laser welding


One system, countless benefits

Robots, lasers, processing optics, enclosed protective housing, and positioners – TruLaser Weld 5000 is a turn-key system for automatic laser welding. You can flexibly weld deep and strong seams or nicely rounded, smooth seams using one system. FusionLine also enables you to connect components with gaps. The versatile system can be precisely tailored to meet your needs with different component positioners.

Flexible laser welding

Heat conduction welding, deep penetration welding, or FusionLine – all on just one machine

User-friendly operation

Functions such as the rotatable control panel and the additional status monitor make your work easier.

Improved accessibility

The rotary module for shield gas guidance provides excellent parts accessibility

Individual loading

Different component positioners are available depending on the desired loading option.

Parallel programming

With the simple TruTops Weld offline programming system

Automatic component position detection

The TeachLine sensor system reliably detects the seam placement.

TruLaser Weld 5000
TruLaser Weld 5000, rotary module for shield gas guidance
Improving accessibility

The rotary module make it easier to access your components allowing you to weld faster. The shielding gas nozzle rotates continuously around the optics. The robot does not need to reorient itself.

Tolerant laser welding with FusionLine

This allows you to close gaps up to 1 mm wide and to laser-weld economically without optimizing your component portfolio for laser welding. The benefit for you: The machine can process more components and your capacity increases.

Stainless steel water tank

Flexible welding

The water tank made of stainless steel shows different deep-welded seam geometries in sheet thicknesses of 0.06 in and 0.12 in.

Mild steel tube connection

Quick and reliable

You can create slim high-strength seams quickly with the deep welding process.

Stainless steel counter segment

Almost invisible

The counter segment made of stainless steel shines as a result of heat conduction welding with particularly attractive visible seams.

Terminal box

For all common materials

The lower terminal box is made of mild steel, the middle one is made of stainless steel, and the upper one is made of aluminum. You can weld all material with the laser with flexibility.

Mild steel cover

As if it were a single piece

You can create nicely rounded seams with heat conduction welding, with barely any component distortion.

Stainless steel gastronomy container

Hardly any rework required

Catering containers made of stainless steel can be produced with laser welding with hardly any post-processing required.

Tolerant laser welding prototype

Tolerant laser welding

The new FusionLine bridges gaps up to a millimeter wide.

TruLaser Weld 5000
Axis data  
Type High accuracy robot
Number of axes 6
Repeatability +/- 0.05 mm
Dimensions, weights  
Possible cabin dimensions 4800 mm x 4800 mm x 3200 mm
4800 mm x 5950 mm x 3200 mm
5950 mm x 4800 mm x 3200 mm
5950 mm x 5950 mm x 3200 mm
7100 mm x 4800 mm x 3200 mm
8250 mm x 4800 mm x 3200 mm
Rotate and tilt positioner  
Typical maximum part size 2000 mm x 1000 mm x 700 mm
Maximum loading 400 kg
Rotary table  
Maximum work area 1600 mm x 800 mm x 1200 mm
Maximum loading (per side) 250 kg
Rotational changer  
Maximum work area 2000 mm x 1000 mm x 1100 mm
Maximum loading (per side) 750 kg
Turnover positioner  
Typical maximum part size 4000 mm x 1500 mm x 1000 mm
Maximum loading 1000 kg
Laser-specific data  
Available lasers TruDisk 2000, 3001, 3002, 4001, 4002, 5001, 5002, 6001, 6002, 8001, 8002
TruLaser Weld 5000, rotate and tilt positioner
Rotate and tilt positioner

With an NC rotary axis integrated into the robot control, the rotate and tilt positioner also makes it possible to weld components that are difficult to access in just one tool setup.

TruLaser Weld 5000, rotary table
Rotary table

The rotary table enables you to set up outside the cell during the welding process, which increases the efficiency of your system.

Automatic rotary changer
Automatic rotary changer

Double your throughput – the rotational changer rotates by 180° in each case in its processing position within the cell, and back to the loading position. This is perfect for fast "round-the-clock" processing of high quantities.

TruLaser Weld 5000, automatic laser welding in XXL
Automated laser welding in XXL

The TruLaser Weld 5000 robot travels along a linear axis, covering a large work area. In line with this, the system has a four-meter long turnover positioner.

TruLaser Weld 5000, rotary module for shield gas guidance
Rotary module for shield gas guidance

The shielding gas nozzle rotates continuously around the optics. The amount the robot needs to reorient itself is significantly reduced. This reduces expenditure on clamping systems and programming, makes your components more accessible, and you can weld much more quickly.

TeachLine option

The TeachLine sensor system means that you can also weld components without time-consuming reteaching. The sensors detect the placement of the seam, even if its actual position deviates slightly from the required position.


FusionLine allows you to close gaps up to 1 mm wide and to laser-weld economically without optimizing your component portfolio for laser welding.

TruLaser Weld 5000, modular clamping system
Modular clamping system

The modular clamping system makes it possible to clamp components of different sizes and forms with a single device. The fixture can be adjusted to your workpiece in an instant.

TruLaser Weld 5000, Nullpunkt-Spannsystem
Zero-point clamping system

You can attach fixtures quickly and precisely using the zero-point clamping system. It offers the right systems for rotate and tilt positioners and rotary tables.

TruTops Weld

TruTops Weld

Create your welding program quickly and easily on the computer using the TruTops Weld offline programming system, thereby reducing non-productive time on your TruLaser Weld 5000.

Software process cycle


The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Christoph Turner
Support Sales
Service & contact


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