The top model has all of the benefits of the TRUMPF marking workstation. This includes the sturdy, industry-compatible steel sheet design, as well as a laser supply unit that is integrated into the machine frame. Different rotary axes can be integrated for circumference marking. The system's functions can be monitored using Remote Services. After activation, our service experts can provide additional help quickly.
Large scale in series production
With its large interior dimensions, the TruMark Station 7000 marking system offers a great amount of space for almost any application. It doesn't matter if you want to mark single large or heavy components with laser precision, or a large number of small parts in a series. The entire work area has excellent accessibility and the outstanding ergonomics make it easy to work with. The motorized door provides safety and boosts productivity by opening and closing quickly. There is also an option to partially open or close the door. The fast-moving axes keep non-productive time to a minimum. Various smoke and particle extraction systems which are perfectly tailored to our TruMark lasers ensure the work environment is emission-free, even when using high laser power.
The large work area and many options mean that the station is ideal for large lot sizes.
The well-thought-out design of the work station counteracts operator fatigue.
One user interface for operating the axes, laser parameters, and external communication
The only station where the laser moves through the entire work area and the component is stationary.
Local heat input is used to discolor the workpiece surface. The annealing color changes depending on the material and the energy input. The surface stays smooth, which means that dirt cannot be deposited.
During engraving, the laser beam removes part of the base material, thus creating a depression. This may have steep or beveled edges.
If the material and laser wavelength are optimally matched, the dye molecules are deliberately discolored or faded. The surface remains smooth. In addition to metallic materials, organic substances such as wood or leather can also be processed with the TRUMPF marking lasers.
The laser can be used to structure surfaces for a specific function or to clean them. Rust, oil, or phosphate layers may be removed in preparation for subsequent processes.
The laser can be used to structure surfaces for a specific function. If the surface is structured with tiny melt elevations, significantly higher adhesion effects can be achieved with the same material properties. If interlocking components are structured after the addition of micro-depressions, the running characteristics improve significantly with the same quantity of lubricant.
Ablation partially removes thin top layers of multi-layer plastics which are applied to the basic material and have very different colors. This process can be used for the day and night design, for example, which is used in the automotive and other industries.
During foaming, the laser heats the plastic to cause a short melting process. During the subsequent cooling process, small gas bubbles become trapped and diffuse the light that falls on them and is reflected. This type of laser marking produces a raised marking.
TruMark Station 7000
|Max. workpiece dimensions (W x H x D)||1000 mm x 400 mm x 500 mm|
|Available motorized axis|
|Traverse path of the Z axis||400 mm|
|Traverse path of the X axis||650 mm|
|Traverse path of the Y axis||375 mm|
|Traveling speed Z||0.7 m/min|
|Traveling speed X||15 m/min|
|Traveling speed Y||15 m/min|
|Connection and consumption|
|Electrical connection (voltage)||200/400 V|
|Electrical connection (frequency)||50/60 Hz|
|Dimensions and weight of work station|
|Dimensions of work station (W x H x D)||1200 mm x 2000 mm x 1200 mm|
Additional options for the TruMark Station 7000 optimize production processes and improve user-friendliness.
You can implement high-quality markings even on cylindrical workpieces with the help of the optional rotary axes. A rotary axis with step motor enables circumference marking on components with a max. weight of 5.5 lbs. (diameter of the hand-operated chuck: 2.55 in.). Alternatively, a rotary axis that enables circumference marking of components with a max. weight of 44 lbs. is available (diameter of hand-operated chuck: 6 in.).
A guide carriage installed on the machine frame, operated by a program-controlled servo drive enables precise positioning of your components. The traverse path is 14.75 in., the repetition accuracy is typically ±0.001 in., and the traverse speed is 49 ft/min.
The exhaust system for particle and smoke emissions is integrated in the machine frame and connected to the work area via a PU hose, which reduces the footprint. A differential pressure switch enables filter monitoring. The radial fan operates with a max. volume flow rate of 5297 ft3/h (with filter pack).
In the event of a fault, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the fault can be remedied directly in this way, or the configuration of the laser can be modified in a way that permits you to continue manufacturing until the spare part arrives.
The operating package consists of a monitor, a keyboard, and a mouse to operate the marking laser.
The swivel mechanism with scale can be freely adjusted manually and enables processing of the entire marking field width for the standard focusing lens (f = 163 mm). A clamping lever can be used to lock the swivel mechanism into place.
The work area can be extended with enlarged side walls for processing larger workpieces.
The TruTops Mark marking software makes marking with the TruMark lasers as easy as possible. The TruTops Mark program combines the marking software, CAD editor, management of laser parameters and interfaces, sequence programming with QuickFlow, and a diagnostics tool. An intuitive interface puts all the functions at your fingertips. You can easily draw and arrange graphic objects with the CAD editor. The database for laser parameters enables you to re-use optimized parameters many times over. You can use the QuickFlow sequence programming to create "drag and drop" programs that control the complete marking cycle from beginning to end. The diagnostics tool visualizes and analyzes the analog measured values recorded by its sensors.
The TruMark Station 7000 can be combined with all TRUMPF marking laser series and offers the right solution for any application.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.