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CO2 laser

TruFlow

Reliable, robust and versatile

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A true all-around solution

The TRUMPF CO2 lasers in the TruFlow series have been used in industry as universal standard tools in material processing for years. The flow lasers cut, weld and treat the surfaces of two- or three-dimensional parts in a reliable and cost-effective way. The wavelength of 10.6 µm and the large power spectrum from 2 to 20 kW give a great degree of freedom in the selection of material type and thickness. TruFlow lasers not only process metal, but also organic materials, compound materials and glass.

Stable design

Thanks to its square design, the resonator is mechanically robust and temperature-resistant.

Save energy

The cooling concept and intelligent energy management make TruFlow lasers the most energy-efficient lasers of their kind.

Minimal wear

Wear-free laser operation with respect to gas circulation and RF excitation.

Integrated beam guidance

Optimally formed laser light using integrated and encapsulated beam guidance.

Always safe

Continuous monitoring of temperature and degree of contamination.

Square basic construction of the resonator

Robust and compact

In CO2 lasers, high laser power and good beam quality depend directly on the length of the resonator. The special construction of the TruFlow packs the quartz tube, which is several metres long, into a square circuit on two levels. This – and the nearly closed system – make TruFlow lasers compact, thermally and mechanically durable beam sources for everyday industrial applications.

Durable and versatile

Even under the toughest conditions, TruFlow lasers operate extremely cost-effectively and with high availability. The power spectrum ranges from 2,000 W to 20,000 W – so the laser covers a broad field of applications.

Assembly of the TruFlow laser resonators in the clean room

Lifelong basic adjustment

TruFlow laser resonators are assembled in the clean room and receive their basic adjustment there. This basic adjustment lasts for the laser's entire lifetime thanks to the patented mounts for the deflection mirrors. The system excludes thermal effects on the adjustment: all mechanical and optical components of the resonator are either directly or indirectly water-cooled. Coolers developed specifically for the TruFlow product group keep the cooling water temperature constant within +/- 0.5°C and thus guarantee optimal parameter stability.

Integrated, encapsulated beam guidance of the TruFlow CO2 laser

Integrated, encapsulated beam formation

Optical elements can be integrated directly in the laser for beam formation in a space-saving manner, e.g. a phase shifter, circular polariser, diameter adjustment mirror or beam telescope. In this way, the output beam can be set individually. Thanks to the encapsulated design, the optical components stay clean and the laser power and focus geometry remain absolutely constant.

Wear-free gas circulation

With up to 60,000 RPM, the radial turbine blowers generate unique gas flow rates. They thereby create the conditions for an energy-efficient transformation of the electrical excitation energy into laser power. The integrated blowers work using magnetic bearings, whereby contact is avoided between the interior of the resonator and the outside world and the system functions wear-free. The magnetic technology also prevents blower damage in the event of a power failure or emergency shutoff and prevents contamination through lubricant. This is a further advantage compared to mechanical drives.

Thick and thin sheet applications with the TruFlow

Through thick and thin

Due to their outstanding beam properties and large power bandwidth, TruFlow lasers are not only well-suited for thin sheet applications, but for thick sheet applications as well. The process window, which is large due to the wavelength, ensures good processing quality, even with large sheet thicknesses and feed rates.

Tubes and profiles

With TruFlow CO2 lasers from TRUMPF, you can create non-porous continuous seams, without deposits of molten metal discharge on tube conveyor rollers and profiles – and all of this around the clock. The TruFlow thus proves its high performance in continuous operation.

Differential gear

The TruFlow attains very good application results with thick sheet welding. Deep welds for highly stressed seams are possible, for example on differential gears for passenger cars and trucks, and are frequently realised in industry with the TRUMPF CO2 lasers.

Laser-cut component made of fibre-reinforced composite (CFRP)

Carbon fibre reinforced plastic component

With the TruFlow lasers, it is possible to cut fibre-reinforced composites such as CFRP without mechanical load. Due to good absorption in the basic structure of the plastic, the CO2 laser can demonstrate its advantages here.

Processing wood

Due to the wavelengths used, the CO2 laser achieves very good absorption with organic materials. Even low laser power leads to good processing results. Free contours and precise edges in woodcutting are possible with the TRUMPF CO2 laser.

EUV application

As part of the EUV application, CO2 laser light is focused on a small drop of liquid tin in a vacuum chamber. This creates a hot plasma, which emits the EUV light (wavelength 13.5 nm). This short wavelength can be used to produce the finest of structures in semi-conductor lithography. This pioneering technology makes miniaturisation and increased productivity of semi-conductor elements possible.

Thick sheet welding in shipbuilding

Using the CO2 laser can also save weight in shipbuilding and therefore increase the load capacity. The low-distortion laser production and the high degree of automation significantly reduce the production costs.

Coil joining

The TruFlow can handle even the extreme ambient conditions in steelworks around the world when it comes to coil joining applications.

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Laser parameters
Typ. power constancy at rated power	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %
Continuously adjustable power range	100 W - 2000 W	135 W - 2700 W	160 W - 3200 W	180 W - 3600 W	200 W - 4000 W	300 W - 6000 W	350 W - 7000 W	400 W - 8000 W	500 W - 10000 W	600 W - 12000 W	750 W - 15000 W	1000 W - 20000 W
Beam quality, standard (K / M²)	0.55 / 1,82	0.55 / 1,82	0.55 / 1,82	-	0.55 / 1,82	0.55 / 1,82	0.55 / 1,82	0.52 / 1,9	0.52 / 1,9
Beam quality, optional (K / M²)	0.9 / 1.11	0.9 / 1.11	0.9 / 1.11	-	0.9 / 1.11	0.35 / 2,86	-	0.35 / 2,86	-
Wavelength	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm
Adjustable pulse duration	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw
Structural design
Dimensions of beam generator (W x H x D)	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1665 mm x 1100 mm x 1524 mm	1665 mm x 1100 mm x 1524 mm	1665 mm x 1100 mm x 1524 mm
Dimensions of RF generator and control (W x H x D)	1420 mm x 2100 mm x 800 mm	1420 mm x 2100 mm x 800 mm	1420 mm x 2100 mm x 800 mm	1420 mm x 2100 mm x 800 mm	1420 mm x 2100 mm x 800 mm	2000 mm x 2100 mm x 800 mm	2000 mm x 2100 mm x 800 mm	2000 mm x 2100 mm x 800 mm	3000 mm x 2100 mm x 800 mm	3000 mm x 2100 mm x 800 mm	3000 mm x 2100 mm x 800 mm	5200 mm x 2100 mm x 800 mm
Installation
Ambient temperature, standard	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	-	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C

Compare products End comparison End comparison	TruFlow 2000	TruFlow 2700	TruFlow 3200	TruFlow 3600	TruFlow 4000	TruFlow 6000	TruFlow 7000	TruFlow 8000	TruFlow 10000	TruFlow 12000	TruFlow 15000	TruFlow 20000
Laser parameters
Typ. power constancy at rated power	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %	± 2 %
Continuously adjustable power range	100 W - 2000 W	135 W - 2700 W	160 W - 3200 W	180 W - 3600 W	200 W - 4000 W	300 W - 6000 W	350 W - 7000 W	400 W - 8000 W	500 W - 10000 W	600 W - 12000 W	750 W - 15000 W	1000 W - 20000 W
Beam quality, standard (K / M²)	0.55 / 1,82	0.55 / 1,82	0.55 / 1,82	-	0.55 / 1,82	0.55 / 1,82	0.55 / 1,82	0.52 / 1,9	0.52 / 1,9
Beam quality, optional (K / M²)	0.9 / 1.11	0.9 / 1.11	0.9 / 1.11	-	0.9 / 1.11	0.35 / 2,86	-	0.35 / 2,86	-
Wavelength	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm	10.6 μm
Adjustable pulse duration	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw	10 µs … cw
Structural design
Dimensions of beam generator (W x H x D)	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1185 mm x 615 mm x 1150 mm	1665 mm x 1100 mm x 1524 mm	1665 mm x 1100 mm x 1524 mm	1665 mm x 1100 mm x 1524 mm
Dimensions of RF generator and control (W x H x D)	1420 mm x 2100 mm x 800 mm	1420 mm x 2100 mm x 800 mm	1420 mm x 2100 mm x 800 mm	1420 mm x 2100 mm x 800 mm	1420 mm x 2100 mm x 800 mm	2000 mm x 2100 mm x 800 mm	2000 mm x 2100 mm x 800 mm	2000 mm x 2100 mm x 800 mm	3000 mm x 2100 mm x 800 mm	3000 mm x 2100 mm x 800 mm	3000 mm x 2100 mm x 800 mm	5200 mm x 2100 mm x 800 mm
Installation
Ambient temperature, standard	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	-	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C	5 °C - 35 °C

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Technical data sheet

The technical data of all product versions as a download.

With TRUMPF, you have many options for adapting the TruFlow precisely to your needs. For example, you can set up your beam guidance with additional components such as a pilot laser, circular polariser, beam telescope and others. TRUMPF also gives you several options for the cooling water circuit. If necessary, you can use the active laser power control to keep your process even more constant or bring more flexibility to your production with a movable resonator.

Integrated beam-guidance components

In addition to the beam source itself, you can choose from an extensive selection of optical components and additional accessories. Many of these beam-guidance components fit under the laser hood such as the circular polariser, beam telescope, pilot laser or diameter adjustment mirror. Ventilation of the components with air that is filtered in several stages prevents the gas from becoming contaminated from outside.

Versatile cooling concepts

To cool the laser, you can choose between water/water or water/air compressor cooling. If you are already operating your own cooling circuit, you can also use a plate heat exchanger.

Mobile resonator

Due to its mechanical stability, you can also potentially use TruFlow on mobile systems. There are two options here: either only the resonator moves and is supplied by way of a flexible RF cable, or the generator moves along with the resonator.

Active laser power control

The active laser power control stabilises the laser power to deviations of +/- 1% and thereby keeps the process constant, regardless of ambient influences.

Lasers and laser systems – with us, the perfect pair. All beam sources are optimally attuned to the requirements of the TRUMPF laser systems. You can choose between numerous variants and options, resulting in a system that is precisely tailored to your task. TruFlow lasers are well-suited to both 2D and 3D laser cutting machines and can also be integrated in punch laser machines.

TruLaser Cell Series 1000

Cost-effective laser tube welding

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TruLaser Cell Series 7000

Always perfectly equipped

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TruMatic 6000

Robust universal machine

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TruMatic 7000

Productive high-end machine

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TruLaser 3030 / 3040

The standard re-defined

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TruLaser 5030 / 5040 / 5060

The productive machine

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TruLaser 7040

High-precision machine for series production

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TruLaser Series 8000

Discover new dimensions

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TRUMPF helps you with individual adjustment of the beam guidance to meet the relevant requirements. For this purpose TRUMPF ensures its customary high quality in offering individual optical components for integration into existing or newly designed manufacturing systems. This means, for example, that beam splitters or deflection mirrors, as well as a beam telescope or circular polariser can be integrated into the external beam guidance.

TRUMPF deflection mirror

These mirror units offer 90° deflection and are available with apertures of 43 mm to 80 mm and a maximum load capacity of up to 20 kW. Their high, thermomechanical stability enables you to implement even challenging beam guidance tasks over large distances.

TRUMPF 2-way beam switch

The 2-way beam switch consists of a radiation-resistant enclosed protective housing with integrated safety detection. The deflection mirror blocks are moved pneumatically on a precision linear guide and feature quick-change holders and electric mirror monitoring. An AS-i box is used as the electrical interface.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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