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TruLaser 7040, high-precision machine for series production
TruLaser 7040, high-precision machine for series production
2D laser cutting machines

TruLaser 7040

High-precision machine for series production

TruLaser 7040, two laser cutting heads
TruLaser 7040, two laser cutting heads
2D laser cutting machines

TruLaser 7040

Maximum productivity with two cutting heads

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Meets the highest demands

The TruLaser 7040 stands for absolute top performance in terms of productivity and accuracy. The extremely high-strength machine design, linear direct drives and high-resolution measurement systems ensure precision with the highest dynamics, over many years and over many operating hours. Even complex parts with numerous changes of direction and the highest precision requirements, such as saw blades, can still be cut optimally after long operating times. In medium and large sheet thicknesses, the dual head technology utilises all of its capabilities; it creates a throughput plus of 70-80%. There is no other 2D laser cutting machine that operates more productively. At the same time, you can produce parts of excellent quality thanks to the CO2 laser.

Utmost precision

The highest contour precision due to linear drives in all axes, as well as the direct measurement system integrated into guide rails.

Twice the productivity

Up to 100% more productivity through the simultaneous cutting with two cutting heads.

The very best and beyond

With the optional high dynamics package, increase the maximum dynamics from 20 m/s² to 25 m/s² with the same precision

Productive even for complex parts

Even complex contours can be processed fully automatically with two cutting heads.

Excellent edge quality

You can achieve smooth edges and practically micro-burr-free processing with the CO2 laser and the BrightLine function.

Cut thick mild steel

With the CoolLine function, you can even create tight contours in thick mild steel.

Minimal non-productive time

The fast pallet changer enables practically uninterrupted processes.

Adapted to your needs

Working range of 1,250 mm x 2,500 mm or 2,500 mm x 4,000 mm depending on the machine.

TruLaser 7040
The highest precision for the entire life of the machine
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TruLaser 7040, view from above
Unrivalled productivity

With two cutting heads, the TruLaser 7040 produces parts in parallel, thereby achieving maximum productivity with the highest precision.

TruLaser 7040, extremely smooth edges

Extremely smooth cutting edges with BrightLine

The BrightLine cutting procedure, the interaction between innovative components such as special optics and a flow-optimised nozzle, enables the highest quality cuts to be made in thick stainless steel and mild steel. In stainless steel in particular, the BrightLine fusion cutting produces an especially high-quality cutting edge – a clear-cut mark of quality. This results in considerably reduced reworking, or often even no reworking at all. Thin sheets (2-3 mm) can be processed completely burr-free.

TruLaser 7040, thick mild steel cut with CoolLine

Thick mild steel cut with CoolLine

The CoolLine process specifically cools the workpiece during laser cutting. This enables new geometries and increases process reliability for the processing of thick mild steel considerably.

TruLaser 7040, thin stainless steel

Thin stainless steel

You can achieve perfect quality in thin stainless steel – even in intricate contours: the edges are burr-free and reworking is no longer required.

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TruLaser 7040
Dimensions  
Length 15800 mm
Width 7280 mm
Height 3090 mm
Weight  
Weight, basic machine 15500 kg
Maximum speed  
Simultaneous 304 m/min
Working range  
X axis 2500 mm
Y axis 4000 mm
Max. workpiece weight 2000 kg
Laser-specific data - TruFlow 3200  
Max. laser power 3200 W 1
Max. sheet thickness, mild steel 20 mm
Max. sheet thickness, stainless steel 12 mm
Max. sheet thickness, aluminium 8 mm
Laser-specific data - TruFlow 4000  
Max. laser power 4000 W 1
Max. sheet thickness, mild steel 20 mm
Max. sheet thickness, stainless steel 15 mm
Max. sheet thickness, aluminium 10 mm
Laser-specific data - TruFlow 6000  
Max. laser power 6000 W 1
Max. sheet thickness, mild steel 25 mm
Max. sheet thickness, stainless steel 25 mm
Max. sheet thickness, aluminium 16 mm
Consumption values  
Average power input in production - TruFlow 3200 54 kW
Average power input in production - TruFlow 4000 56 kW
Average power input in production - TruFlow 6000 66 kW
PDF <1MB
Technical data sheet

The technical data of all product versions as a download.

High productivity and the best quality: innovative functions guarantee the best processing results.

Process reliability

CoolLine
CoolLine

Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, the cutting head sprays water mist in a circle around the laser beam onto the workpiece. This is possible thanks to nozzles with precise bore holes. The vaporisation energy of the water means that the material around the laser beam is cooled. CoolLine therefore enables new geometries and increases process reliability for the processing of thick mild steel considerably.

AdjustLine

AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. This results in fewer waste parts and lower material costs for you. The operator can switch AdjustLine on or off at any time – programming is not required.

LensLine with automatic condition checking

The LensLine function monitors the condition of the lens during operation and reports when the cutting lens must be cleaned or replaced. You can therefore rely on perfectly coordinated cleaning cycles, increasing the service life of the lens. Lens cleaning based on need saves over 40% in terms of time and lowers consumption costs. The use of an RFID lens ("Radio Frequency Identification") ensures that only lenses with the correct focal length and correct mounting position are used.

Flexibility

Sheet thicknesses of up to 25 mm can be processed

The high sheet thickness range of the TruLaser 7040 means that the most varied parts can be created – each part with the highest quality and precision, even for thick sheets.

TruFlow, reliable, robust and versatile
Different laser power classes

Different lasers are available for your laser cutting machine depending on the power and productivity you require: the TruFlow 3200 (3.2 kW), the TruFlow 4000 (4 kW) or the TruFlow 6000 (6 kW).

TruLaser 7040, two laser cutting heads
1 or 2 cutting heads

The highest level of productivity can be achieved with two cutting heads which work simultaneously – increases of up to 100% are possible. Depending on your requirements, a version with only one cutting head is also possible.

Quality

High dynamics package

With the optional high dynamics package, increase the dynamics from 20 m/s² to 25 m/s², significantly reducing the part processing time. Your machine operates with such process reliability that you can benefit completely from the high dynamics.

BrightLine
BrightLine

The BrightLine cutting procedure, the interaction between innovative components such as special optics and a flow-optimised nozzle, enables the highest quality cuts to be made in thick stainless steel and mild steel. In stainless steel in particular, the BrightLine fusion cutting produces an especially high-quality cutting edge – a clear-cut mark of quality. This results in considerably reduced reworking, or often even no reworking at all. Thin sheets (2-3 mm) can be processed completely burr-free.

PierceLine

PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.

Maintenance-free linear drives in all axes

With maintenance-free linear drives on all axes (X, Y and Z), your laser cutting machine will always run quickly, dynamically and with precision. Your results will be outstanding: minimal positioning deviations of only 0.03 mm and a central positioning variation of only 0.02 mm will provide you with maximum contour precision. Even after long operating times, the precision will remain as high as on the first day – thanks to the drive concept in combination with the measurement system and the high-strength machine design.

Closed direct measuring systems

The closed direct measuring system monitors the position of the axes particularly precisely – meaning you achieve maximum precision.

Thin sheet production package

The thin sheet production package enables high-speed, compressed-air and standard cutting. The machine works particularly quickly and cost-effectively in thin sheet.

Process reliability and operator support

Dot Matrix Code

The Dot Matrix Code function enables parts to be labelled quickly and with process reliability using a standardised industrial code. Within seconds, the laser in your laser flatbed machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code serves, for example, to call up the corresponding program at the next machine.

MobileControl app

Using the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. Alongside the static control panel, you therefore have another option for monitoring and controlling your machine.

Drop&Cut

With Drop&Cut, remainder sheet is utilised more easily, intuitively and efficiently than ever. A camera ensures that the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves a lot of time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

TruLaser 7040, control panel
Rotatable, ergonomic control panel

The operator can adapt the rotatable ergonomic control panel individually to their needs. Operation is simple with just a few buttons. The control panel is also attached so that is can be rotated. Setup work as well as process optimisation are therefore also perfectly possible without a manual control unit. The keyboard and mouse are extendable and can also be used by the operator if required

Cameras for process monitoring

Two cameras integrated into the machine interior monitor the process and can transfer images to your network. The operator is therefore not tied to the machine to monitor the process – they can use the production time for other tasks.

TruTops Boost

Construct and program your laser, punching and combination punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.

TruTops Monitor

Reduce your idle time. Record and analyse machine data, such as idle states, error messages, causes of malfunctions and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor informs you immediately of the cause, allowing you to respond quickly.

Software

The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

Choose the right automation components for your laser cutting machine from a modular system. TRUMPF offers solutions that optimise your process chain.

LoadMaster

Loading

Your entry into automation: the LoadMaster enables the automatic loading of your machine with raw sheets.

LiftMaster

Loading and unloading / part sorting

The LiftMaster automation solution covers a broad range of automation functions. It loads and unloads, but is also suitable for pallet handling or part removal. The LiftMaster Sort also separates finished parts from the scrap skeleton. LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.

TruStore Series 1000

Storage system

With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organise your material handling according to your requirements.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Footnotes
  • The TruLaser 7040 is operated with two TruFlow lasers in each case.

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