The world of 3D laser processing at TRUMPF

Whether it's a tailgate, medical instruments or components for aircraft engines – nowadays, the laser is the tool of choice for processing three-dimensional metal components. Thanks to its speed and efficiency, it has many advantages in comparison to conventional punching, milling and welding tools. TRUMPF is a laser processing pioneer and offers complete machines and systems, along with laser beam sources and optical path components. From cutting and welding to laser metal deposition: TRUMPF laser machines make it easy to change machining processes.

At TRUMPF, customers can rely on the most comprehensive and varied range on the market. TRUMPF offers the most flexible machine for small to medium-sized parts and – unique to the industry – two series of machines for large components and different levels of investment. In addition, it's only at TRUMPF that customers can receive a modular system for large and very large components, making it possible to always profit from the optimum ratio of installation area, cost and benefit. TRUMPF is also the only provider that currently offers a machine solution that can be perfectly adapted to the demands of the application, due to the freedom to choose laser beam sources.

Additionally, numerous integrated functions also help to optimise the processes for the requirements of each application. Five-axis kinematic motion makes it possible to efficiently process even complex three-dimensional shapes. Condition Based Services increase the productivity and availability of networked laser systems even further, thanks to analysis and monitoring. This means customers are perfectly equipped for Industry 4.0.

Everything from a single source

Laser systems, beam sources, optics, sensors and components for beam guidance – since we at TRUMPF manufacture everything on our own, customers can rely on systems that are optimally suited for each other. In addition to complete 3D laser machines, TRUMPF also offers OEM solutions.

Intuitive software

Whether for small or large quantities, TruTops Cell makes it easy to program 3D laser machining processes. Geometric changes can be made quickly. With the integrated standard optics, the software covers all machining processes. Comprehensive 3D technology tables also simplify your introduction into the 3D world.

High processing quality

TRUMPF stands for excellent quality in three-dimensional metal cutting – at the same high processing speed. The 3D laser processing machines can master even high-tensile materials without any problems. Likewise when welding, customers can be assured of utmost weld seam quality and consistently stable processes.

Flexible for every scenario

TRUMPF customers can choose from a large and modern range of products and machine solutions for the most varied of tasks. This allows for both small and high-volume components to be processed. Additionally, the machines can be easily retrofitted modularly to suit changing customer requirements.

3 questions, 3 answers

Find the right machine faster than ever! Try it out now and obtain your "Perfect Match".

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3D laser processing machines

The right 3D laser machine for every task and component size: All the systems of the 3D-processing portfolio deliver highly precise and productive processing results during cutting, welding, or laser metal deposition of two- and three-dimensional components.

3D laser processing machines

TruLaser Cell 3000

Easy to integrate into automation lines
Perfect for small and medium-sized component sizes
Uniquely expandable with many functions, options and interfaces
Highly precise, compact laser-processing machine with utmost flexibility

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3D laser processing machines

TruLaser Cell 5030

Affordable entry into the world of 3D laser cutting
Cost-efficient operation with an energy-efficient, solid-state laser
Simple operation thanks to software support and unique features
Compact design minimizes the installation surface

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3D laser processing machines

TruLaser Cell 7040

Large range of applications thanks to solid-state and CO2 lasers
High level of flexibility in applications and processes
Focus on the user: user-friendly and ergonomic

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3D laser processing machines

TruLaser Cell 8030

Maximum productivity in series production
Functions for highly dynamic processing as well as production and quality assurance
Robust machine concept for continuous production and long-term use
Pioneer in the processing of hydro-forming and hot-forming components

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3D laser processing machines

TruLaser Station 5005

Compact workstation for welding high-quality small assemblies
Reliable processing thanks to fully integrated image processing
Customised solution for welding medical instruments, as well as sensor technology
Low investment costs

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3D laser processing machines

Title image, Automotive Photonics Conference

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Diverse applications are waiting for you!

Laser-welded sheet-metal assembly

The TruLaser Cell 3000 enables highly precise, flexible 3D laser welding for sheet-metal assemblies. In this process, several sheet-metal parts are joined into one component, whose quality and reliability is guaranteed. The machine can achieve 17 weld seams in 30 seconds. Because the heat transferred is minimal, the component hardly warps at all. Seam geometries and welding depths can be selected as needed.

3D laser cutting of vehicle body parts with TruLaser Cell machines

Prototype construction

In prototype construction, quick and easy setup of new components as well as cutting quality are decisive. The two 3D laser systems, the TruLaser Cell 5030 and the TruLaser Cell 7040, are specially designed for applications in this challenging field. This is due to the TruLaser Cell 5030, which, in comparison to competitors, has a smaller installation area. This provides customers not only the benefit of reduced machine costs, but also lower energy and maintenance costs.

Motor cover

The TruLaser Cell 7040 3D laser cutting system is specially suited for cutting large, three-dimensional components, such as motor covers. Its large work area, diverse beam sources, and numerous performance features allow the machine to process all outer contours and create through holes quickly and with flexibility – all the while maintaining utmost ergonomics and quality.

B-pillar laser cut using the TruLaser Cell 8030

Body components

The automobile industry manufactures hot-forming parts with the goal of maximal productivity and process reliability. The robust TruLaser Cell 8030 3D laser machine fulfills these demands, for example, and cuts B-pillars during continuous operation and series production. The machine is also flexible enough if components need to be adjusted to new requirements at a later date.

Application TruLaser Station 7000 sensors

Medical instruments

The medical industry relies on utmost reliability, reproduction accuracy and quality. The TruLaser Station 7000 makes it easy to create complex weld seams on intricate components as well as larger components, thanks to the five-axis kinematic motion. When fitted with a rotary table, large series can also be produced in a highly productive way. The wide spectrum of available beam sources allows the TruLaser Station 7000 to cover a broad range of applications.

Discover our comprehensive range

Machines

TRUMPF customers have access to a wide variety of machine sizes, and thus are able to find the right system for every challenge (process, price) and application (materials, work area). The variety and technical standard of the entire range of TRUMPF machines is unique in the market.

Lasers

When purchasing a TRUMPF laser processing machine, customers can choose from a wide range of beam sources, which is significantly more comprehensive than that of the competition. Based on the requirements and material to be processed, our product experts and you will decide which TRUMPF beam source is to be best integrated into the machine.

Optics

TRUMPF has the right optics for every application. For example, focusing optics, programmable focusing optics (scanner optics) and adapters for laser metal deposition can be used in the machines.

Sensor systems

The TRUMPF sensor system ensures optimal process monitoring and control of laser processing. This allows customers to benefit from a significantly higher level of process reliability, as well as seamless documentation and traceability.

Key visual, web special on 3D laser processing machines

Three questions – one machine: find the perfect solution for you now

This "perfect match" is a mere three questions away. Simply answer three questions about the desired process, work area and the level of automation capacity in our machine finder to obtain an initial suggestion for a machine that best suits your requirements. Try it now!