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TruPrint 5000
New
TruPrint 5000
3D printing systems

TruPrint 5000

Highly productive 3D printing for industrial series production

Time comparison for the TruPrint 5000 multilaser from TRUMPF
New
Time comparison for the TruPrint 5000 multilaser from TRUMPF
3D printing systems

TruPrint 5000

Maximum productivity with the TRUMPF multilaser

New
3D printing systems

TruPrint 5000

Laser metal fusion (LMF)

    - / -
    • Overview
    • Applications
    • Technical data
    • Options
    • Software
    • Monitoring
    • Powder
    • Periphery
    • More Less
    Create top-quality 3D components faster

    The highly productive, partially automated TruPrint 5000 3D printing system provides the ideal basis for industrial series production. With features like the 500°C preheating and the multilaser with three 500-watt TRUMPF fibre lasers, you are ideally equipped to handle even the most demanding industrial applications. The machine quickly and reliably manufactures high-quality components from a range of different metal materials, all while meeting the stringent quality requirements for tool and mould making, the aviation and aerospace industry and the medical technology sector. Combined with external part and powder management and the monitoring solutions from TRUMPF, it is predestined for industrial additive series production.

    Maximum productivity

    3 x 500-watt fibre lasers simultaneously scan the entire build area to achieve an optimal, seamless surface quality.

    High component quality

    Preheating the substrate plate to up to 500°C ensures a high part quality and a robust LMF process.

    Create components at the touch of a button

    The automatic process start enables the machine to be operated unattended.

    High machine availability

    The build and supply cylinders can be exchanged quickly for work parallel to production.

    Safe and extremely productive

    The external part and powder management increases machine availability and optimises the setup process.

    Industrial monitoring

    Keep an eye on the powder coating, machine status and machine productivity at all times.

    The TruPrint 5000 is a partially automated, highly productive 3D printing machine. The machine boasts integrated features which enable the process to start automatically. Whether it's the automatic linking of the build cylinder, the establishment of a safe process environment or the start of the build job – why not see for yourself what the TruPrint 5000 can do!
    Time comparison for the TruPrint 5000 multilaser from TRUMPF
    3 x 500 W multilaser

    Maximise your productivity with the TRUMPF multilaser! Three 500-watt TRUMPF fibre lasers simultaneously scan the entire build area and can be flexibly assigned.

    Interchangeable cylinder principle on the TruPrint 5000 from TRUMPF
    Integrated interchangeable cylinder principle

    As the build and supply cylinders can be exchanged quickly, cylinder setup and powder removal for build jobs can be performed parallel to the LMF process. This reduces idle time and non-productive time and increases the machine's productivity.

    The resonator of the TruFiber laser is comprised of a thin fibre
    Powerful TRUMPF lasers

    The 500-watt fibre lasers operate using a wavelength of around 1,070 nm. The focal diameter, which can be individually adjusted between 100 and 500 μm, means it is possible to react flexibly to differing component requirements.

    Industrial part and powder management
    Industrial part and powder management

    Take advantage of setup and powder removal for one or more machines, all parallel to production. Short throughput times for large powder volumes and a closed powder circuit provide a high degree of productivity and operator safety. The central components of the sieving station, powder removal station and powder silo provide the basis for series production on an industrial scale.

    Generativ gefertigter Ausgussverteiler mit TruPrint Maschinen von TRUMPF

    Tool and mould making

    By optimising this runner using laser metal fusion (LMF), the process steps have been reduced from five to just one and sealing points have been eliminated. The conformal tempering channels increase efficiency and reduce the operating costs.

    Generativ gefertigte Vorkammerbuchse mit TruPrint Maschinen von TRUMPF

    Tool and mould making

    Laser metal fusion (LMF) was used on this gate bush to achieve optimum temperature control and to thermally isolate the hot runner nozzles. These tempering channels cannot be produced conventionally."

    Lightweight design of a mounting bracket generated with a TruPrint 1000

    Aviation and aerospace

    This bracket – a typical component used in the aviation and aerospace industry – has optimised topology which enables savings to be made in the materials and weight.

    Implant produced with the TruPrint 1000

    Medical technology

    When it comes to products for the medical technology sector, laser metal fusion allows for a high degree of customisation and meets stringent material requirements.

    TruPrint 5000
    Construction cylinder Diameter 300 mm x 400 mm Height
    Building materials Schweißbare Metalle in Pulverform, wie z.B.: Edelstähle, Werkzeugstähle, Aluminium-, Nickelbasis-, Kobalt-Chrom-, Kupfer-, Titan oder Edelmetall- Legierungen 1
    Preheating 500 °C
    Laser source Fibre lasers 3 x 500 W
    Beam diameter 100 - 500 μm 2
    Layer thickness 20 - 150 μm 3
    Build-up rate 5 - 180 cm³/h 4
    Connection and consumption  
    Electrical connection (voltage) 400 V
    Electrical connection (current intensity) 63 A
    Electrical connection (frequency) 50/60 Hz
    Shielding gas Nitrogen, argon
    O2 concentration up to 100 (0,01%)
    Structural design  
    Dimensions (W x H x D) 4560 mm x 2021 mm x 1628 mm 5
    Weight 4600 kg 6
    PDF <1MB
    Technical data sheet

    The technical data of all product versions as a download.

    Multilaser

    Configure the TruPrint 5000 flexibly to meet your needs with one, two or three 500-watt TRUMPF fibre lasers, all tailored to your specific application.

    Coater component with X profile

    With four different profile sides available for use, you can achieve a perfect, uniform powder coating and benefit from a highly durable coater component with an X profile, as well as a robust process.

    TruTops Print mit Softwarepaket Siemens NX

    Zu Beginn der Prozesskette für die additive Fertigung steht die Datenvorbereitung für das 3D-Konstruktions- und Fertigungsprogramm. Als Entwicklungspartner von Siemens bietet TRUMPF erstmalig mit dem Softwarepaket "TruTops Print mit Siemens NX" eine durchgängige Softwarelösung mit einheitlicher Benutzeroberfläche ohne Systembrüche an. Die intelligente Prozesskette der Softwarelösung bietet eine hohe Prozesssicherheit, da die Tools für die Entwicklung, Simulation, den 3D-Druck und die NC-Programmierung für Metallteile in einem System zusammengefasst sind und dadurch keine Datenkonvertierung in STL mehr nötig ist. Zum Slicen und Hatchen der Baujobs und für das Parametermanagement ist im Softwarepaket zudem der TRUMPF Build Processor integriert. Sparen Sie Zeit und Kosten durch einen klaren Workflow.

    Monitoring solutions for your additive manufacturing

    The intelligent monitoring solutions from TRUMPF enable you to monitor and analyse the LMF process on the TruPrint machines. The range includes solutions for process, condition and performance monitoring. This provides you with transparency across all your machinery and allows you to archive your key figures easily in addition to the remote access option.

    TRUMPF metal powder for additive manufacturing

    The right powder for your application

    A wide range of materials are used for 3D printing of metal parts. Different materials involve different requirements for the machine. With TRUMPF, you can obtain the machine and quality-approved powder directly from a single source. You can therefore be sure that the powder is the best match for use in the TruPrint 5000. TRUMPF also offers the appropriate parameter blocks and substrate plates for the powders on offer. You therefore receive a complete solution. The range includes powders from the areas of stainless steel, tool steel, aluminium and titanium, for example.

    Optimal handling of the powder and components is crucial for series production on an industrial scale. The industrial parts and powder management from TRUMPF enables the setup and powder removal of one or more machines, all parallel to production. This increases productivity and profitability for our customers. Standard interfaces and a modular structure guarantee maximum flexibility.

    Powder removal station

    The powder removal station improves machine availability as the component powder removal is performed externally. Operators do not come into direct contact with the powder, which increases safety when handling the machine. The suction nozzles, which are optimised to meet requirements, enable the simple cleaning of complex components. Access to the station is also optimal due to the rotating build cylinder and an electrical lift drive.

    Sieve station with vacuum conveyor

    The sieve station enables you to achieve a very high sieve throughput with a consistent powder quality. The high degree of automation of the station also enables unattended operation. With the integrated vacuum conveyor, you can also sieve from any container and fill the desired container as required using the weigh-in function.

    Powder silo

    With the powder silo, you can store, transport and fill large powder quantities in the standard container. Here the volume can be individually adjusted. For cleaning, you can quickly disassemble the clamps, for example. Furthermore, the powder silo is easy to transport using the standard pallet jack.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

    Footnotes
    • Genaue Werkstoff- und Parameterverfügbarkeit auf Anfrage.
    • Änderungen vorbehalten. TruPrint 5000 ab November 2017 verfügbar. Bitte setzen Sie sich mit Ihrem Ansprechpartner vor Ort in Verbindung, um zu erfahren, ob das Produkt in Ihrem Land verfügbar ist.
    • Änderungen vorbehalten. TruPrint 5000 ab November 2017 verfügbar. Bitte setzen Sie sich mit Ihrem Ansprechpartner vor Ort in Verbindung, um zu erfahren, ob das Produkt in Ihrem Land verfügbar ist.
    • Tatsächliche Aufbaurate bestehend aus Belichtung und Beschichtung. Abhängig von Anlagen-konfiguration, Verfahrensparameter, Werkstoff und Füllgrad.
    • inkl. Filter
    • inkl. Filter
    Service & contact