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TruLaser Station 5005, the easy way to start with laser welding
TruLaser Station 5005, the easy way to start with laser welding
Laser welding systems

TruLaser Station 5005

The easy way to start with laser welding

Laser welding made easy

The compact laser machine TruLaser Station 5005 offers you an affordable way into the world of laser welding. Even small and medium-sized parts can be processed in an affordable and space-saving manner. The TruLaser Station 5005 takes up no more than 1 m², including its integrated exhaust system. The degree of operator convenience, on the other hand, is great: the laser machine is available as a standing or seated workplace, with a powerful control concept that is easy and intuitive to operate.

Affordable entry

With its low investment costs, the laser machine is the ideal entry point into the world of laser welding.

Powerful control concept

Simple and intuitive operation for your welding processes.

Reliable processing

Maximum process reliability thanks to the automatic detection of component attributes with VisionLine.

TruLaser Station 5005 – the easy way to start with laser welding
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Compact design of the TruLaser Station 5005
Compact design

The TruLaser Station has a footprint of less than 1 m². The rest of the structure also saves space: operating elements for setting up and teaching are located at the front of the machine. You can integrate a dust extractor directly in the machine frame.

Ergonomic machine concept of the TruLaser Station 5005
Ergonomic machine concept

Operators can choose between a standing or seated workplace with height-adjustable footrest. They can also program the height of the door opening. The swivelling control panel and tilting touch panel can also be moved quickly into the desired position.

Safety for the operator, TruLaser Station 5005
Safe for the operator

The safety cabin is designed in accordance with laser class 1 for laser powers up to 1000 W. The operator observes the process through the protective window in the automatic lifting door, the status of which is monitored. The dust and fumes arising during processing are captured directly at the process by a swivelling suction connection piece. The suction connection piece can either be connected to the integrable TRUMPF dust extractor or to an extraction system provided by the customer.

Heat conduction welding with the TruLaser Station 5005

Heat conduction welding

The heat conduction welding enables quick and easy connection of thin-walled components. Furthermore, visible edges can be produced without the need for reworking, which in turn accelerates the production process. The TruLaser Station 5005, in combination with TruDisk or TruDiode lasers, is ideal for applications such as the welding of sensors.

Scanner-welded electronic contacts

Scanner welding

In combination with the programmable focusing optics PFO, the TruLaser Station 5005 is outstanding when it comes to the scanner welding of electrical contacts.

Welded optoelectronic component with the TruLaser Station 5005

Seam welding of an optoelectronic component

During seam welding, the sensitive electronics of components such as sensors are not affected. The component can be processed in the TruLaser Station 5005 through individual laser pulses or in continuous operation.

Welded halogen lamp, produced in a TruLaser Station 5005

Spot welding

When spot welding with the TruLaser Station 5005, you join components through individual laser pulses in a way that protects materials. The short pulse duration means that barely any heat is introduced to the component, enabling components to be processed virtually distortion-free.

Laser-welded pacemakers

Laser-welded pacemakers

The titanium housing of a pacemaker can be welded in the TruLaser Station 5005 using a Nd:YAG laser, without causing damage to the sensitive internal components.

Plastic welding with the TruLaser Station 5005

Plastic welding

TRUMPF offers you a complete solution for plastic welding: you are provided with the laser, focusing optics with sensor system and laser machine (with fixture upon request) all from a single source – perfectly adapted to your requirements. This enables you to make the most of the advantages of plastic welding, and produce connections with extremely high strength, density and aesthetics.

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TruLaser Station 5005
Axis travel range  
Max. number of axes 5
X axis travel range 300 mm
Y axis travel range 300 mm
Z axis travel range 500 mm
B axis travel range ± 120 °
C axis travel range n x 360 °
Max. axis speeds  
Max. axis speed, axially parallel in X 6 m/min
Max. axis speed, axially parallel in Y 6 m/min
Max. axis speed, axially parallel in Z 6 m/min
Max. axis speed, simultaneous 10 m/min
Max. axis speed of B axis 15 1/min
Positioning accuracy  
Positioning accuracy of linear axes (X, Y, Z) 0.1 mm
Positioning accuracy of rotary axes (B) 0.1 °
Repetition accuracy  
Repetition accuracy, linear axes 0.03 mm
Repetition accuracy of rotary axes (B, C) 0.03 °
Laser  
Max. laser power 1000 W
Available lasers TruDiode, TruDisk, TruFiber, TruMicro (fibre-led), TruPulse
PDF <1MB
Technical data sheet

The technical data of all product versions as a download.

Numerous options make working with the TruLaser Station 5005 not only easier, but, due to reduced non-productive times, also noticeably quicker and therefore more productive.

Integrated scanner optics from TRUMPF
Fixed or scanner optics

The right focusing optics help you to ensure reliable material processing: BEO processing optics for welding, or PFO programmable focusing optics for scanner welding, for example.

Detection of characteristics with VisionLine Detect
VisionLine image processing

The VisionLine image processing system automatically detects geometric features on the component, such as a joint gap. It corrects the NC processing program as required. This enables you to improve the quality of your components while keeping costs low.

TruLaser Station 5005 with optional rotary axis
Rotary axes

The optional rotary axis of the TruLaser Station 5005 is used for welding rotation-symmetric components. You can select the optimally parameterised rotary axis depending on the size and weight of the component.

TruLaser Station with optional motorised swivel axis
Motorised swivel axis

The motorised swivel axis quickly moves the focusing optics into the correct position. This enables the focusing optics to be rotated ± 120º.

Panel PC of the TruLaser Station 5005
Panel PC

The Panel PC evaluates image signals and offers convenient operation. This enables quick and simple teaching directly on the component via touchscreen.

Extended work area of the TruLaser Station 5005
Extension of work area

To process larger components, you can expand the safety cabin to the left and/or right by approx. 350 mm on each side. This increased work area makes it easier to integrate devices.

Clamp tower of the TruLaser Station 5005
Clamp tower

In the clamp tower you can position, clamp or centre welded components. Two independently controlled clamping elements hold pressure dies or centring devices. They individually adjust the clamping force and speed using pressure regulators and throttles.

X-Y cross table of the TruLaser Station 5005
X-Y cross table

The travel range of the X-Y cross table is 300 x 300 mm². The T grooved plate is used for flexible mounting of the device.

Device integration interfaces of the TruLaser Station 5005
Interfaces for device integration

The TruLaser Station 5005 provides you with a variety of media interfaces for simple device integration. It enables the use of multiple digital inputs and outputs, as well as a comprehensive gas supply and pneumatics.

Motorised focusing

With the motorised focusing you can switch between heat welding and deep welding without the need for any manual settings. This helps to reduce non-productive times to a minimum.

Smart Teach App product image

Smart Teach app

Smart Teach is an application for your PFO programmable focusing optics. It makes it easier to create and set up laser welding programs. The digital camera transmits the live image to the app. This enables convenient teaching directly at the component. If you want to create and teach in geometries, you can do this by way of intuitive gesture operation on a tablet PC.

Visual Online Support

Visual Online Support (VOS)

Resolve even the most complex issues via the app – without the need for on-site deployment. Visual Online Support (VOS) enables you to exchange image, audio, and video files conveniently, quickly, and reliably, and thus avoid long machine downtimes.

Product image TruTops PFO

TruTops PFO for scanner welding applications

The TruTops PFO offline software enables you to conveniently program your 2D and 3D laser processes: simply create the desired paths, edges or surfaces in the editor. Alternatively, you can load existing workpieces from CAD programs and program processing operations based on these.

Software

The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

Depending on the application you can choose from a wide range of solid-state lasers and select the perfect one for your needs. The TruLaser Station 5005 can be equipped with all fibre-guided TRUMPF solid-state lasers with laser powers up to 1000 W.

TruFiber fibre laser
TruFiber

Precision laser for delicate work

TruDisk, maximum performance from the disk
TruDisk

Maximum performance from the disk

TruDiode – the energy-efficient diode laser
TruDiode

The energy-efficient diode laser

TruPulse
TruPulse

Pulsed peak power in the multi-kilowatt range for spot welding and seam welding

TruMicro Series 7000, built for maximum performance.
TruMicro Series 7000

Built for maximum performance

The diverse modular optics kit, which has stood the test of time, harmonises perfectly with the TruLaser Station Series 5000 thanks to its compact design.

Focusing optics

Whether for welding, cutting, ablating, heating up or drilling: with robust focusing optics from TRUMPF you can attain high-quality process results.

BEO D70 focusing optics with observation camera, crossjet and aerator nozzle
BEO D70

Large working distances with small focal diameters

Programmable focusing optics

The ideal optics for remote processing

Programmable focusing optics PFO 20
PFO 20

Welding and drilling with the programmable focusing optics PFO

TRUMPF processing optics
PFO 33

Welding and drilling with the programmable focusing optics PFO

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Contact

TRUMPF Ltd.
Fax +44 1582 399260
E-mail

Downloads

Laser systems brochure
Laser systems brochure
pdf - 6 MB
Service & contact