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TruLaser Station 7000 | TRUMPF
TruLaser Station 7000 - the compact and cost-efficient 3D laser welding system for small assemblies
TruLaser Station 7000 - the compact and cost-efficient 3D laser welding system for small assemblies
Laser welding systems

TruLaser Station 7000

TruLaser Station 7000 - the compact and cost-efficient 3D laser welding system for small assemblies

Cost-effective and versatile 3D laser welding

Are you looking for a compact, efficient and at the same time ergonomic 3D laser welding system for processing small assemblies such as sensors, rotationally symmetrical components and medical devices? The TruLaser Station 7000 is a compact and fully equipped, low-investment 3D laser welding system in the TRUMPF portfolio. It has a very broad range of applications thanks to a higher laser power of up to 2 W and higher flexibility. It has a small installation area but a large work area for integrating fixtures and processing larger components. An optional rotary table means large quantities can be processed much more productively than with comparable products.

The productivity boost

The TruLaser Station 7000 rotary table equips you perfectly for highly productive series processing.

Reliable processing

Benefit from maximum process reliability thanks to fully integrated image processing.

Large usable work area

Thanks to optimised axis kinematics, larger assemblies can be processed on a small installation area.

Broad range of applications

Flexible weld seam geometries and high welding depths are easy with the powerful lasers.

TruLaser Station 7000 – cost-effective 3D laser welding in various applications
TruLaser Station 7000 top quality components
Top quality components and process reliability

Integrated image processing optimises welding results and you can rely on getting consistently high quality parts and complete process documentation. Rejects are then reduced to a minimum.

TruLaser Station 7000 work area
Optimal work area concept

The TruLaser Station 7000 is equipped with optimised axis kinematics. Larger assemblies can then be processed on a small installation area.

TruLaser Station 70000 laser welding medical application
Complete flexibility

Made possible by an intelligent, modular design and flexible platform. Complex components can also be flexibly processed due to all-round 3D performance.

Variety of TruLaser Station optics
Wide variety of optics

According to requirements, you can opt for a machine equipped with either swivel processing optics or scanner optics.

TruLaser Station 7000 laser welding medical application

Welding of complex medical instruments

Nowhere is precision more important than in medical technology. With the TruLaser Station 7000, you get high-quality, reproducible weld seams without post-processing.

TruLaser Station 7000 cooper bonds application

Direct Copper Bonds (DCB)

The TruDisk lasers with green wavelength can also weld thin materials with no impact on the base. For example, copper tracks can be contacted onto substrates using ribbons or wires, without damaging the underlying ceramic.

TruLaser Station 7000 welded sensor application

Sensors and valves

Heat conduction welding enables quick and easy joining of thin-walled components and visible edges can be produced without post-processing. This results in an overall faster production process.

TruLaser Station 7000 laser welding automotive application

Electrical components

Series production of micromotors and sophisticated electronic components requiring maximum quality can be produced on the TruLaser Station 7000.

TruLaser Station 7000 laser welding

Welding of complex medical instruments

Nowhere is precision more important than in medical technology. With the TruLaser Station 7000, you get high-quality, reproducible weld seams without post-processing, for example in the manufacturing of a bronchoscope.

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Smart Teach App product image

Smart Teach app

Smart Teach is an application for your PFO programmable focusing optics. It makes it easier to create and set up laser welding programs. The digital camera transmits the live image to the app. This enables convenient teaching directly at the component. If you want to create and teach in geometries, you can do this by way of intuitive gesture operation on a tablet PC.

Visual Online Support

Visual Online Support (VOS)

Resolve even the most complex issues via the app – without the need for on-site deployment. Visual Online Support (VOS) enables you to exchange image, audio, and video files conveniently, quickly, and reliably, and thus avoid long machine downtimes.

Product image TruTops PFO

TruTops PFO for scanner welding applications

The TruTops PFO offline software enables you to conveniently program your 2D and 3D laser processes: simply create the desired paths, edges or surfaces in the editor. Alternatively, you can load existing workpieces from CAD programs and program processing operations based on these.

Depending on the application you can choose from a wide range of solid-state lasers and select the perfect one for your needs. The TruLaser Station 7000 can be equipped with all fibre-guided TRUMPF solid-state lasers with laser powers up to 1000 W.

Numerous options make working with the TruLaser Station 7000 not only easier, but, due to reduced non-productive times, also noticeably quicker and therefore more productive.

TruLaser cell comparison BrightLine Weld application
BrightLine Weld

BrightLine Weld enables virtually spatter-free laser welding. At the same time, productivity is increased and higher feed rates achieved while maintaining the same level of seam quality. The technology can also be used to optimise energy efficiency. Lower laser power is required to achieve the same welding depth.

CalibrationLine

At regular, individually set intervals, the TRUMPF CalibrationLine tool checks whether the focus position and laser power on the workpiece actually meet your specifications. If necessary, the tool corrects the focus in the X, Y and Z direction, as well as the laser power, and so brings the program and reality back in line with each other using the TruControl control software.

TruLaser Station 7000 option rotary indexing table
Rotational changer

Automation is easy with the TruLaser Station 7000. The 2-station rotary table enables simultaneous manufacture and set up. This is particularly recommended for high quantities. Loading and unloading of your parts by robot is also possible.

The diverse modular optics kit, which has stood the test of time, harmonises perfectly with the TruLaser Station 7000 thanks to its compact design.

Focusing optics

Whether for welding, cutting, ablating, heating up or drilling: with robust focusing optics from TRUMPF you can attain high-quality process results.

BEO D70 focusing optics with observation camera, crossjet and aerator nozzle
BEO D70

Large working distances with small focal diameters

Programmable focusing optics

The ideal optics for remote processing

BEO D70 focusing optics with observation camera, crossjet and aerator nozzle
BEO D70

Large working distances with small focal diameters

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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