The inert machine concept of the TruPrint 2000 with powder preparation station, provides extremely easy powder and parts handling under shielding gas. This is how the printed component is inertly unpacked directly in the machine with the integrated powder feeder. The excess powder is collected in the overflow bin. This is placed in the powder preparation station, to sieve the powder for reuse into the supply cylinder, under shielding gas. The powder circuit closes so the user does not come into contact with the powder.
Make the most out of the cost-effective 3D printing with premium quality
With its small 55-µm laser beam diameter, the TruPrint 2000 provides a high-quality printing result which impresses with its surface quality and level of detail. It offers a build volume (cylinder) of 200 mm in diameter and a height of 200 mm. The fullfield multilaser with two 300-watt fiber lasers from TRUMPF – which scan the entire build area – delivers top productivity. Melt Pool Monitoring and comprehensive process monitoring ensure the highest quality standards. The production process with the TruPrint 2000 is a closed powder circuit under shielding gas. This allows for easy and practical handling, with the highest operator safety.
The TruPrint 2000 allows you to always achieve premium component quality in accordance with the most stringent of medical standards. Surface roughness improves osseointegration between bone and implant. Additive manufacturing allows you to achieve a new level of design freedom, which enables additional functions. Additive manufacturing used for spine cages allows patients to heal faster and improves long-term stability.
Removable partial dentures (RPDs)
The small 55-µm beam diameter of the TruPrint 2000 laser allows you to achieve a very high surface quality and level of detail; this is a huge advantage for dental components. The low degree of surface roughness also saves you the need for refinishing.
With the small 55-µm laser beam diameter of the TruPrint 2000, you benefit from a level of detail which is ideal for medical implants such as the femoral component of a total knee replacement implant. This is due to additive manufacturing, which allows for the most intricate of lattice structures to be printed; osseointegration improves significantly.
3D-printed tool inserts for injection molding
Extremely delicate cooling channels such as those found in tool inserts with conformal temperature control can be printed using the 55-µm beam diameter of the TruPrint 2000. This improves cooling of the injection molding tool, which allows the cycle time for manufacturing gearwheels to be significantly reduced.
CMF implant - cranial plate
The TruPrint 2000 enables you to manufacture individual implants that meet the highest quality standards in a specialist production environment. High-precision components using the Ti6Al4VELI material can be printed cost-effectively within a very short time using an "on demand" system, also as series production when required.
A printed expansion sleeve made of the amorphous metal AMLOY ZR01 (AMZ4) is lightweight, which is made possible by the material's high elasticity and strength, especially when compared to crystalline materials. Complex geometries can also be printed directly in a component, eliminating the need for single parts within an assembly. Created by Heraeus AMLOY
|Build volume (cylinder)||Diameter 200 mm x 200 mm Height|
|Effective build volume (standard)||Diameter 200 mm x 200 mm Height|
|Processable materials||Metal powders for welding, such as stainless steels, tool steels, and aluminum, nickel-based, cobalt-chrome or titanium alloys, amorphous metals. Current availability of materials and their parameters available on request.|
|Preheating (standard)||Up to 200 °C|
|Maximum laser power at the workpiece (TRUMPF fiber laser)||300 W|
|Beam diameter (standard)||55 μm|
|Layer thickness||20 - 100 μm|
|Connection and consumption|
|Electrical connection (voltage)||400/460 V|
|Electrical connection (current intensity)||32 A|
|Electrical connection (line frequency)||50 Hz / 60 Hz|
|Shielding gas||Nitrogen, argon|
|Dimensions (W x H x D)||2180 mm x 2030 mm x 1400 mm|
|Weight (including powder)||3200 kg|
TRUMPF provides the suitable software solution with TruTops Print so you can get the best out of the TruPrint machines. The modern user interface summarizes all functionalities in a clear overview and facilitates quick access to all functions. Maximum efficiency and productivity with optimum printing quality, reproducibility and support-reduced overhang construction are ensured thanks to the high degree of flexibility and the individual options for data preparation, such as z-segmentation, as well as the intuitive and clearly arranged parameter management with fully accessible parameters. The high quality of the generated vector data in the WZA file format can be verified with the integrated BuildJob Viewer.
Data preparation suitable for your workflow
TruTops Print is already connected with numerous CAD/CAM systems for a seamless data preparation workflow. This offers you the greatest possible flexibility when selecting the data preparation software. Decide for yourself which solution suits your workflow perfectly.
Increase your productivity with the multilaser option: two TRUMPF fiber lasers, each with an output of 300 W and a 55-µm beam diameter can expose simultaneously in the build area and generate up to 80% more parts in the same time with flexibility. As such, you can ensure that parts are available more quickly and maximize flexibility when processing customer orders. As every contour is exposed by a laser, no "seam marks" are created. With the fullfield multilaser you can achieve 100% overlap coverage. The Automatic Multilaser Alignment option automatically monitors and calibrates the multilaser scan fields to each other during an ongoing build job to ensure optimum quality of the multilaser components.
You can automatically monitor the powder bed via an integrated camera in the TruPrint component chamber and the automatic image processing function. This means that you have a constant overview of the state of the component and can analyze the quality parameters layer-by-layer.
Deviations in the laser metal fusion process can be detected early on via sensors, and critical areas of the component can be seen. It's also possible to monitor all weld pools in parallel – this is especially helpful with the fullfield multilaser option.
Various options are available for your TruPrint to meet verification requirements. Laser power calibration, which is also for multilasers, focus position measurement and scan field calibration, enables you to measure, recalibrate when necessary, and document your measurement results.
Using TRUMPF's intelligent monitoring solutions, you can monitor, analyze and calibrate the LFM process of the TruPrint machines with ease. You can then produce even more efficiently and achieve higher component quality. The professional monitoring process makes it possible to display and analyze sensor-based data. The offer comprises solutions for monitoring the process, condition, and performance. The monitoring results can be seen directly on the HMI of the TruPrint machine or can be analyzed offline via the Monitoring Analyzer. With TruTops Monitor, you get full transparency along with the option to have remote access via a PC or tablet. Furthermore, the OPC UA interface provides full flexibility to connect to your own software solution. With the additionally available calibration functions, you can check the process-relevant parameters for optimal production conditions before the start of the build job.
The inert machine concept of the TruPrint 2000 with powder preparation station, provides extremely easy powder and parts handling under shielding gas. The closed circuit means that contact with the powder is effectively avoided, and a high level of occupational safety provided. The material also does not degrade due to the minimal contact with oxygen.
Powders and parameters
High-quality metal powders are the basis for reliable process conditions in additive manufacturing. The combination of recommended powders and the correct parameters creates high-quality material properties for 3D-printed components.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.