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Robots, lasers, processing optics, enclosed protective housing, and positioners – TruLaser Weld 5000 is a turn-key system for automatic laser welding. You can flexibly weld deep and strong seams or nicely rounded, smooth seams using one system. FusionLine also enables you to connect components with gaps. The versatile system can be precisely tailored to meet your needs with different component positioners.
Heat conduction welding, deep penetration welding, or FusionLine – all on just one machine
Functions such as the rotatable control panel and the additional status monitor make your work easier.
The rotary module for shield gas guidance provides excellent parts accessibility
Different component positioners are available depending on the desired loading option.
With the simple TruTops Weld offline programming system
The TeachLine sensor system reliably detects the seam placement.
The water tank made of stainless steel shows different deep-welded seam geometries in sheet thicknesses of 0.06 in and 0.12 in.
You can create slim high-strength seams quickly with the deep welding process.
The counter segment made of stainless steel shines as a result of heat conduction welding with particularly attractive visible seams.
The lower terminal box is made of mild steel, the middle one is made of stainless steel, and the upper one is made of aluminum. You can weld all material with the laser with flexibility.
You can create nicely rounded seams with heat conduction welding, with barely any component distortion.
Catering containers made of stainless steel can be produced with laser welding with hardly any post-processing required.
The new FusionLine bridges gaps up to a millimeter wide.
TruLaser Weld 5000
| |
|---|---|
| Axis data | |
| Type | High accuracy robot |
| Number of axes | 6 |
| Repeatability | +/- 0.05 mm |
| Dimensions, weights | |
| Possible cabin dimensions |
4800 mm x 4800 mm x 3200 mm
4800 mm x 5950 mm x 3200 mm 5950 mm x 4800 mm x 3200 mm 5950 mm x 5950 mm x 3200 mm 7100 mm x 4800 mm x 3200 mm 8250 mm x 4800 mm x 3200 mm |
| Rotate and tilt positioner | |
| Typical maximum part size | 2000 mm x 1000 mm x 700 mm |
| Maximum loading | 400 kg |
| Rotary table | |
| Maximum work area | 1600 mm x 800 mm x 1200 mm |
| Maximum loading (per side) | 250 kg |
| Rotational changer | |
| Maximum work area | 2000 mm x 1000 mm x 1100 mm |
| Maximum loading (per side) | 750 kg |
| Turnover positioner | |
| Typical maximum part size | 4000 mm x 1500 mm x 1000 mm |
| Maximum loading | 1000 kg |
| Laser-specific data | |
| Available lasers | TruDisk 2001, 3001, 4001, 5001, 6001, 8001 |
The technical data of all product versions as a download.
With an NC rotary axis integrated into the robot control, the rotate and tilt positioner also makes it possible to weld components that are difficult to access in just one tool setup.
The rotary table enables you to set up outside the cell during the welding process, which increases the efficiency of your system.
Double your throughput – the rotational changer rotates by 180° in each case in its processing position within the cell, and back to the loading position. This is perfect for fast "round-the-clock" processing of high quantities.
The TruLaser Weld 5000 robot travels along a linear axis, covering a large work area. In line with this, the system has a four-meter long turnover positioner.
The shielding gas nozzle rotates continuously around the optics. The amount the robot needs to reorient itself is significantly reduced. This reduces expenditure on clamping systems and programming, makes your components more accessible, and you can weld much more quickly.
The TeachLine sensor system means that you can also weld components without time-consuming reteaching. The sensors detect the placement of the seam, even if its actual position deviates slightly from the required position.
FusionLine allows you to close gaps up to 1 mm wide and to laser-weld economically without optimizing your component portfolio for laser welding.
The modular clamping system makes it possible to clamp components of different sizes and forms with a single device. The fixture can be adjusted to your workpiece in an instant.
You can attach fixtures quickly and precisely using the zero-point clamping system. It offers the right systems for rotate and tilt positioners and rotary tables.
Create your welding program quickly and easily on the computer using the TruTops Weld offline programming system, thereby reducing non-productive time on your TruLaser Weld 5000.
The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
