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TruFiber P | TRUMPF
TruFiber P
.World Premiere
TruFiber P
Fiber laser

TruFiber P

New fiber laser family members, the TruFiber P laser

TruFiber P with PFO
.World Premiere
TruFiber P with PFO
Fiber laser

TruFiber P

Laser, optics, sensor systems, and services from a single source for full compatibility

TruFiber P, product family
.World Premiere
TruFiber P, product family
Fiber laser

TruFiber P

NEW: Laser power from 500 W to 2 kW as well as 3, 4 and 6 kW

TruFiber P - the versatile fiber laser for all your welding or cutting processes

The TruFiber P product family is packed with features and offers fiber lasers with up to 2 kW single mode and 6 kW multiple mode. A choice of a wide range of fiber diameters and lengths means you always have the beam quality you need for your specific task. In combination with TRUMPF optics and sensor products, the lasers provide a complete industrial solution for your applications.

High process stability

TruFiber P delivers excellent process stability. Consistent process results, at any time of day, all year round.

Extensive control options

The flexible software and hardware interfaces mean full control over the process at all times.

Reliable laser source

Practically maintenance-free and designed for many years of reliable service.

Complete solution from a single source

Optimal solution with compatible optics, sensors and services, all from a single source.

Excellent value for money

An attractive complete package with a host of benefits and at a very worthwhile price.

High safety standards

Meets stringent EU and US standards on safety and machine integration that integrators and operators can rely on.

Everything from a single source

Benefit from a complete solution with perfectly matched components that will enhance process results and reduce integration effort. Choose from a range of scanner optics for remote processing, focusing optics for welding and cutting, and a selection of sensors. Your process is then even more reliable, and you get a perfectly compatible package of solutions. For added assurance, take advantage of the global service and comprehensive technical support that we provide as the world's leading supplier of lasers and laser systems.

Ready for Industry 4.0

Take a giant leap towards a connected future: laser connectivity via OPC / UA enables standardized and reliable solutions. Factory Gate allows multiple devices to be integrated into one network, also across locations. Condition Monitoring also provides constant all-round transparency on all laser components. Precision Time Protocol ensures that all sensors are properly coordinated. And if things don't go as planned, our service team can provide easy assistance at any time via remote access.

High quality process results

Modern, advanced applications require consistently good process results, not just for hours, but over years. Such long and short term process stability is provided by TruFiber P lasers with active power regulation.

TruFiber P, TruControl process control
Reliable process control

TruControl ensures your laser capacity is always fully utilized. Statistics allow precise analysis and optimization of laser usage. This involves sensors providing information on laser status. Your process will then run optimally and reliably over the long term.

Remote welding with PFO 3D

Remote welding in the automotive sector

Exceptional beam quality in high-power fiber lasers, combined with our scanner optics, provide a large scan area, high processing quality, and easy access to welding 3D parts.

TRUMPF application, gearbox laser powertrain

Gearbox welding

TruFiber P lasers are ideal for deep-hole welding, as they have up to 6 kW of power and high beam quality using fibers with small core diameters. Modern gearboxes are required to be increasingly smaller and lightweight without sacrificing performance; parts are often made of different metals. In such scenarios, fiber laser technology can be used to deliver precise, high-strength weld seams for the economical production of performance parts.

TRUMPF copper welding hairpin

Welding of hairpins for electric motors

Users achieve uniform high-tensile joints with good conductivity. Intelligent sensor systems ensure precision seams and maximum quality when welding hairpins. This also applies to high-volume series production due to the high reproducibility of the welding process.

TRUMPF application, battery cell busbar welding

Welding in battery technology

Busbar welding is a battery-manufacturing process that joins individual cells together to form modules or packs. A busbar is a live rail. In busbar welding, lasers can be used to combine different materials such as Al/Al or Cu/Cu, as well as mixed combinations, such as Al/Cu,. Important factors here include reproducibility, minimal heat input and defined welding depths, all of which can be ensured with our TruFiber P fiber laser solutions.

TRUMPF medical technology laser welding endoscope

Precision welding for medical applications

Precision is nowhere more important as in medical technology. TruFiber P enables production of high-quality, reproducible weld seams without post-processing, for example to manufacture endoscopic instruments.

Component generation using laser metal fusion

Laser metal fusion (3D printing)

Laser metal fusion (LMF) is an additive manufacturing process in which a workpiece is gradually built up layer-by-layer using a laser to selectively melt the metal onto a powder bed. LMF offers the benefits of freedom of design as well as reduced materials and weight for products used in sectors such as dental, medical technology, aerospace, and automotive. The single mode lasers in the TruFiber P product family are the perfect tools for metallic 3D printing.

Laser metal deposition with the TruLaser Cell Series 7000

Customized surface processing and parts repair

Laser metal deposition (LMD) is an additive manufacturing method that produces high-quality coatings and covers with optimal properties for later application of the machined part. It is also possible to repair high-value components by building up damaged and worn surfaces. The laser provides a localized, precise heat source to melt the filling material (powder or wire) so that it bonds tightly to the part's surface. The stability and accuracy of the laser process minimizes the mechanical post-processing required to achieve the surface's net shape. The basics of a versatile LMD system are a TruFiber P multimode high-power laser coupled with a tuned focusing head and a special LMD nozzle.

Laser parameters          
Laser power on the workpiece 3000 W 3000 W 3000 W 4000 W 4000 W 4000 W 6000 W 6000 W 6000 W
Typical power constancy at rated power ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 %
Continuously adjustable power range 60 W - 3000 W 60 W - 3000 W 60 W - 3000 W 80 W - 4000 W 80 W - 4000 W 80 W - 4000 W 120 W - 6000 W 120 W - 6000 W 120 W - 6000 W
Beam quality 2.1 ± 0.3 mm▪mrad - 8 ± 1 mm▪mrad 2.1 ± 0.3 mm▪mrad - 8 ± 1 mm▪mrad 2.1 ± 0.3 mm▪mrad - 8 ± 1 mm▪mrad
Wavelength spectrum 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm
Diameter of laser light cable 50 μm 100 μm 200 μm 50 μm 100 μm 200 μm 50 μm 100 μm 200 μm
Length of the laser light cable 20 m 20 m 20 m 20 m 20 m 20 m 20 m 20 m 20 m
Structural design          
Width 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm
Height 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm
Depth 1146 mm 1146 mm 1146 mm 1146 mm 1146 mm 1146 mm 1146 mm 1146 mm 1146 mm
Installation          
Ambient temperature 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C

TruControl

TruControl is the quick and easy-to-use control for TRUMPF solid-state lasers. It regulates the laser power in real time in order to deliver reproducible results. Additional modules are specially tailored to the requirements of the TruFiber. The CutAssist option automatically adapts the laser parameters to the path velocity of the guidance system. In order to ensure that parts are traceable, the DataStore module records all quality-related data.
If external controls are present, TruControl will communicate with them via standard interfaces. Inputs are made via the touchscreen of the operating panel or via a panel PC. You can integrate your laser into the network via Ethernet and connect multiple PCs.

Smart Teach app

With the PFO Smart Teach app, you can create laser programs for your programmable focusing optics (PFO) in the blink of an eye. Whether it's laser welding, laser cutting, or laser cleaning – you can teach conveniently directly on the component. For this purpose, the camera integrated into the PFO transmits live images to the app. Due to the PFO SmartTeach, you save valuable time (up to 50% depending on the component) when setting up compared to conventional teaching.

Laser power control

100% consistent process results – the integrated laser power control measures and regulates the power in real time, accurate to +/- 1%. This means you always obtain the same process results. The laser power is regulated independently of the ambient conditions. Due to its particularly robust design concept, the TruFiber withstands disturbing influences and external demands extremely well.

VariMode des TruFiber P
VariMode beam optimization

The VariMode function allows you to adapt the beam characteristics of your fiber laser (from 3 kW with 100 μm fiber) to your application. Mainly variable are the beam parameter product (BPP), as well as beam profile and the irradiance on the workpiece. Having such a dynamically controllable beam profile brings significant benefits, allowing "on the fly" changes to processing steps to increase production speed, reduce costs and improve process quality for a range of cutting and welding applications.

Intelligent down to the workpiece

Intelligent optics can be synchronized with your laser via a dedicated interface. This will allow you to use the PFO scanner optics optimally for your purposes. You can easily program the processing optics via the laser control system. Wobble geometries can be superimposed directly on the path geometry, for example. Additional controls are not necessary.

Interface variety – for simple integration

Interfaces are key for the integration of a TruFiber laser into your machine or production line. The solid-state lasers from TRUMPF offer interfaces to all common fieldbus systems. Also available: real-time interface, parallel digital I/O, interface for process sensor systems, OPC UA software interface, analog input board, interface for intelligent TRUMPF optics (CFO, PFO).

Remote Services

In the event of an error, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the fault can be remedied directly in this way, or the configuration of the laser can be modified in a way that permits you to continue manufacturing until the spare part arrives.

Extended ambient conditions

TRUMPF's TruFiber P can be reliably used in a wide range of ambient conditions because of the laser's environmental protection (protection class IP54 ) with integrated cabinet air conditioning, in conjunction with a wide specification range for the coolant temperature.

Image processing

TRUMPF VisionLine image processing detects features on the components and ensures that welding is always in the correct location.

Image processing, VisionLine Basic
VisionLine Basic

A digital camera image with cross-hairs in the laser focus helps with workpiece monitoring and teaching.

Detection of characteristics with VisionLine Detect
VisionLine Detect

The recognition of characteristics enables image processing programs to be integrated simply into the production process.

VisionLine Project
VisionLine Project

TRUMPF supplies the complete solution for complex image processing tasks with an additional service package.

Calibration tool

The TRUMPF CalibrationLine tool checks and corrects the focal position and laser power on the workpiece at regular, individually definable intervals.

CalibrationLine Focus checks whether the focal position on the workpiece still matches the requirements.
CalibrationLine Focus

Regular checking of focal position

CalibrationLine Power checks whether the laser power on the workpiece actually corresponds to the customer requirements.
CalibrationLine Power

Regular checking of focal position

Programmable focusing optics

Programmable focusing optics for remote welding and cutting. TRUMPF's robust focusing optics mean you can rely on achieving high-quality process results.

Programmable focusing optics PFO 20
PFO 20

Welding and drilling with the programmable focusing optics PFO

PFO 33-2

Spot welding or path welding with the programmable PFO 33-2 focusing optics

Focusing optics

Regardless of whether you are welding, cutting, ablating, heat treating, or drilling, you can count on high-quality process results with robust focusing optics from TRUMPF.

Processing optics BEO D50
BEO D50

The robust and compact optics

BEO D70 focusing optics with observation camera, crossjet, and aerator nozzle
BEO D70

Large working distances with small focal diameters

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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