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TruMark Series 3000 – an all-around solution for materials and applications
TruMark Series 3000 – an all-around solution for materials and applications
Marking laser

TruMark Series 3000

All-around solution for materials and applications

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    • Overview
    • Applications
    • Technical Data
    • Options
    • Software
    • Machine solutions
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    All-around marking solution

    The TruMark Series 3000 offers you everything that a marking laser needs for integration. You can choose between lasers for all standard wavelengths (IR / infrared, green, and UV / ultraviolet). The laser also offers impressive peak pulse powers of up to 100 kW and a high pulse-to-pulse stability. The TruMark Series 3000 therefore covers many areas of application and materials. The modular design means that you can adapt your marking lasers to perfectly meet your needs. One particularly convenient feature is that the software-controlled focal position adjustment, pilot laser, and mechanical beam trap are integrated in the laser head, even though the TruMark Series 3000 is extremely compact.

    Excellent marking results

    Excellent beam quality, high pulse-to-pulse stability, high peak pulse powers, and short pulses.

    Easy to integrate

    The compact dimensions and the modular design make integration easy for you.

    Flexibility for material

    Different wavelengths (IR, green, and UV) for a wide range of materials.

    High availability

    IP safety class 54, air cooling, electrical and optical components are strictly separated.

    Excellent performance

    The moderate power and high pulse energy mean that you can work even more productively.

    Internal focal position control

    Enables the focal position to be moved quickly using variable beam expansion.

    Compact dimensions of the TruMark Series 3000
    Compact dimensions

    The innovative design of the TruMark Series 3000 with air cooling is characterized by its compact design. The supply unit fits very easily into your switch cabinet.

    Powerful marking lasers from the TruMark Series 3000
    Efficient and powerful

    The TruMark Series 3000 offers impressive peak pulse powers of up to 100 kW, high pulse-to-pulse stability, and excellent beam quality. You can benefit from highly cost-effective production in relation to the investment costs.

    Plug & play with the TruMark lasers
    Plug & produce

    To keep integration, commissioning, and maintenance as user-friendly as possible, current and water are transported in a single line for the TruMark Series 3000.

    The TruMark Series 3000 is flexible in its uses.
    Flexible

    With the TruMark Series 3000, you are ideally equipped for any site: The wide-range input enables voltage to be supplied from any industrial power supply and the laser operates reliably with active air cooling up to an ambient temperature of 104° F. And if necessary, we can of course offer assistance via Remote Services for the TruMark Series 3000, anywhere in the world.

    Annealing with the TruMark Series 5000

    Annealing

    Local heat input is used to discolor the workpiece surface. The annealing color changes depending on the material and the energy input. The surface stays smooth, which means that dirt cannot be deposited.

    Engraved blade with the TruMark Series 3000

    Engraving

    During engraving, the laser beam removes part of the base material, thus creating a depression. This may have steep or beveled edges.

    Discoloration of plastic with the TruMark Series 3000

    Discoloration

    If the material and laser wavelength are optimally matched, the dye molecules in the material can be deliberately discolored or faded. The surface remains smooth.

    Surface processing with the one-box lasers

    Structured surfaces

    The laser can be used to structure surfaces for a specific function. There are various processes for this. If the surface is structured with tiny melt elevations, significantly higher adhesion effects can be achieved with the same material properties. If interlocking components are structured through the addition of micro-depressions, the running characteristics improve significantly with the same quantity of lubricant.

    Surface processing with the one-box lasers

    Laser cleaning

    Surfaces are easy and quick to clean with the laser. Rust, oil, or phosphate layers can be gently removed in preparation for subsequent processes without damaging the underlying material.

    Laser ablation, one-box lasers

    Ablation

    Ablation partially removes thin top layers of multi-layer plastics which are applied to the basic material and have very different colors. This process can be used for the "day and night design", for example, which is used in the automotive and other industries.

    Foaming of plastics with TruMark lasers

    Foaming

    During foaming, the laser heats the plastic to cause a short melting process. During the subsequent cooling process, small gas bubbles become trapped and diffuse the light that falls on them and is reflected. This type of laser marking produces a raised marking.

    Laser parameters        
    Beam quality (M²) < 1.5 1.2 < 1.2 < 1.5
    Wavelength 1064 nm 1064 nm 532 nm 355 nm
    Pulse repetition frequency cw, 1 kHz - 100 kHz cw, 1 kHz - 100 kHz 1 kHz - 100 kHz 1 kHz - 120 kHz
    Min. focal diameter 30 μm with focal length 4 in. 28 μm with focal length 4 in. 15 μm with focal length 4 in. 16 μm with focal length 4 in.
    Max. internal focal position control ± 60 mm with focal length 16.5 in. ± 60 mm with focal length 16.5 in. ± 40 mm with focal length 330 mm ± 30 mm with focal length 13 in.
    Max. marking field size 290 mm x 290 mm with focal length 16.5 in. 290 mm x 290 mm with focal length 16.5 in. 230 mm x 230 mm with focal length 13 in. 210 mm x 210 mm with focal length 13 in.
    Structural design        
    Dimensions of laser head (W x H x D) 138 mm x 138 mm x 380 mm 138 mm x 138 mm x 380 mm 138 mm x 138 mm x 380 mm 138 mm x 207 mm x 450 mm
    Dimensions of supply unit (W x H x D) 445 mm x 465 mm x 420 mm 445 mm x 465 mm x 420 mm 445 mm x 465 mm x 420 mm 445 mm x 465 mm x 420 mm
    Installation        
    Protection type IP54 IP54 IP54 IP54
    Ambient temperature 15 °C - 40 °C 15 °C - 40 °C 15 °C - 40 °C 15 °C - 40 °C
    PDF <1MB
    Technical data sheet

    Download the technical data of all product variants.

    The other options for the TruMark Series 3000 optimize your production process and help to improve user-friendliness.

    TruMark laser pilot laser
    Pilot laser

    The pilot laser is used to simulate the marking content with a visible red light via a laser diode. This gives you an idea of the marking results in advance so you can position the component in the marking field even more easily.

    Focus finder, TruMark laser
    Focus finder

    The focus finder provides visual assistance for manually setting the correct working distance for the relevant application. It can be used for various focusing lenses.

    Variety of interfaces – for simple integration

    The interfaces determine how simple it is to integrate a laser in a machine or production line. The lasers in the TruMark Series 3000 can be connected to a Profibus/Profinet/EtherCAT network and controlled. External devices can also be connected and automation systems provided by the customer can be integrated. The IOE interface expansion offers 16 additional digital inputs and 16 digital outputs, as well as 8 digital high-speed inputs and 8 digital high-speed outputs for connecting external devices, and for integrating the laser in the automation systems.

    Additional focusing lenses

    There are many focusing lenses available in different focal lengths for all wavelengths of the TruMark Series. You can select the optimum combination of wavelength and focal length for every application.

    Remote Services

    In the event of a fault, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the fault can be remedied directly in this way, or the configuration of the laser can be modified in a way that permits you to continue manufacturing until the spare part arrives.

    Operating package

    The operating package consists of a monitor and a keyboard with mouse. These are optimally designed for the needs of laser marking.

    TruTops Mark

    The TruTops Mark marking software makes marking with the TruMark lasers as easy as possible. The TruTops Mark program combines the marking software, CAD editor, management of laser parameters and interfaces, sequence programming with QuickFlow, and a diagnostics tool. An intuitive interface puts all the functions at your fingertips. You can easily draw and arrange graphic objects with the CAD editor. The database for laser parameters enables you to re-use optimized parameters many times over. You can use the QuickFlow sequence programming to create "pick-and-drop" programs that control the complete marking cycle from beginning to end. The diagnostics tool visualizes and analyzes the analog measured values recorded by its sensors.

    You will find the ideal option for your particular workpiece size and the complexity of your application in the work station range. This includes small, compact marking stations and systems for particularly large components. You can also benefit from various options for automation.

    TruMark Station 1000 – marking with ease
    TruMark Station 1000

    Marking with ease

    TruMark Station 3000 – simple and user-friendly
    TruMark Station 3000

    Simple and user-friendly

    TruMark Station 5000 – flexible all-around solution for convenient marking
    TruMark Station 5000

    Flexible all-around solution for convenient marking

    TruMark Station 7000 – high-performance for large tasks
    TruMark Station 7000

    High-performance for large tasks

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the machine is available in your country.

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