TRUMPF VisionLine image processing detects features on the components and ensures that welding is always in the correct location. This reduces the component positioning requirements significantly, without any loss of quality on the weld seam. You therefore improve your process capability. The system is also easy to operate: the person doing set-up work can create image processing tasks, easily on their own using a library. You can save all image data at any time, guaranteeing traceability.
Enjoy the benefits of having TRUMPF as an entire system supplier – from the laser to the process sensor system and consulting
Reduce your component positioning requirements without any loss of quality
The person doing set-up work can perform processing tasks on their own, even if they have no previous experience.
You can save image data at any time to guarantee traceability.
You can integrate third-party systems for the recognition of characteristics into the laser control via an interface.
Welding of electronic components
The image processing system detects the pins that are to be welded, for example in electronic control units, sensors, and actuators.
Welding of joint connections
Image processing enables you to detect seam points when welding heat exchangers or seat rails, indicating they are welded at the right location.
A digital camera image with cross-hairs in the laser focus helps with workpiece monitoring and teaching. Using the VisionLine Basic in combination with the TRUMPF scanner optics of the PFO series is particularly advantageous. In this case, the offset between the laser light and monitoring light outside of the center of the scan field is corrected so that the focus position shown in the image corresponds to the actual position of the laser focus.
The recognition of characteristics enables image processing programs to be integrated simply into the production process. The system consists of a camera for image recording, a panel PC for processing the images and displaying the user interface, and lighting for optimized image quality. The appropriate distinguishing features can be selected from a template library for many application scenarios and can be configured using the user interface of the panel PC.
TRUMPF supplies the complete solution for complex image processing tasks with an additional service package. Programming the process-stable image processing, including extensive documentation is performed, subject to a successful feasibility study.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.