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TruLaser 5030, productive machine
TruLaser 5030, productive machine
2D laser cutting machines

TruLaser 5030 / 5040 / 5060

The productive machine

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    • Technical Data
    • Equipment
    • Software
    • Automation
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    The productive machine

    The laser cutting machines TruLaser 5030 / 5040 / 5060 represent high productivity, efficiency, and high-quality results. They are characterized by speed and reliable processes. Diverse automation solutions and intelligent functions guarantee excellent results in continuous operation – the smooth edges produced by the CO2 laser also offer clear-cut benefits. The perfect machine for excellent laser cutting.

    Perfect quality

    With the TruFlow CO2 laser, you can achieve perfect, micro-burr-free cutting results.

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    Perfect edges

    Achieve extremely smooth cutting edges in stainless steel with BrightLine.

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    Minimal part costs

    High machine dynamics, even for complex contours

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    Intricate cutting even in thick mild steel

    With the CoolLine function, you can even create small contours in thick mild steel to an outstanding quality.

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    Increased machine availability

    Condition Guide always monitors the condition of your machine.

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    Perfect nozzle quality

    Smart nozzle automation ensures a high quality of nozzle – even in fully automatic operation

    TruLaser 5030 product video
    TruLaser 3050, extremely smooth edges

    Extremely smooth cutting edges with BrightLine

    The BrightLine cutting procedure, the interaction between innovative components and a flow-optimized nozzle, enables the highest quality cuts to be made in thick stainless steel and mild steel. Particularly in stainless steel, the BrightLine fusion cutting produces an especially high-quality cutting edge – a clear-cut mark of quality. This results in considerably less reworking, or often even no reworking at all.

    TruLaser 3050, thick mild steel cut with CoolLine

    Thick mild steel cut with CoolLine

    The CoolLine process specifically cools the workpiece during laser cutting. This enables new geometries and considerably increases process reliability in thick mild steel.

    TruLaser 5030, thin stainless steel

    Thin stainless steel

    You can achieve perfect quality in thin stainless steel – even in intricate contours: The edges are burr-free and rework is no longer required.

    TruLaser 5030
    TruLaser 5040
    TruLaser 5060
    Dimensions      
    Length 9950 mm 12510 mm 16930 mm
    Width 4600 mm 5400 mm 5420 mm
    Height 2400 mm 2400 mm 2500 mm
    Maximum speed      
    Simultaneous 300 m/min 300 m/min 300 m/min
    Working range      
    X axis 3000 mm 4000 mm 6000 mm
    Y axis 1500 mm 2000 mm 2000 mm
    Max. workpiece weight 1800 kg 3200 kg 4800 kg
    Laser-specific data - TruFlow 6000      
    Max. laser output 6000 W 6000 W 6000 W
    Max. sheet thickness, mild steel 25 mm 25 mm 25 mm
    Max. sheet thickness, stainless steel 25 mm 25 mm 25 mm
    Max. sheet thickness, aluminum 16 mm 16 mm 16 mm
    Consumption values      
    Average power input in production - TruFlow 6000 32 kW 32 kW 32 kW
    Average power input in production - TruFlow 8000 40 kW 40 kW 40 kW
    PDF <1MB
    Technical data sheet

    The technical data of all product versions as a download.

    High productivity and the best quality: Powerful functions guarantee the best processing results.

    Process reliability

    AdjustLine

    AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, especially when cutting material of a poor quality. For you this means fewer waste parts and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.

    Collision protection

    Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.

    CoolLine
    CoolLine

    Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, the cutting head sprays water mist in a circle around the laser beam onto the workpiece. This is possible due to nozzles with precise bore holes. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine enables new geometries and considerably increases process reliability in thick mild steel.

    Autonomy

    Smart nozzle automation

    The optimal condition of the nozzle and lens is an important requirement in order to ensure a seamless production process and a high level of part quality. The smart nozzle automation package combines intelligent functions, including LensLine to increase the service life of your lenses, in order to ensure high nozzle and lens quality – even in fully automatic operation.

    Smart collision prevention

    Smart collision prevention reduces the risk of collisions during laser cutting to a minimum. From the part contours, the process detects the parts which are at risk of tilting. It creates an optimized job processing strategy: The laser skillfully navigates around parts at risk of tilting. They are only cut free when there is no longer the risk of collision. This means you do not need to use microjoints, saving costly rework.

    DetectLine

    A camera precisely determines the position of inserted sheets and enables the rework of parts which have been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.

    Quality

    BrightLine
    BrightLine

    With BrightLine you can achieve the perfect sectional view. Special cutting data and the BrightLine nozzle, with adapted cutting gas jet, considerably improve the quality of the cut edges. The process demonstrates its advantages in thick stainless steel in particular. The BrightLine fusion cutting creates smooth edges which are a clear-cut benefit for you. Reworking is no longer required.

    PierceLine

    PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.

    Operator support

    TruLaser 5030, Condition Guide
    Condition Guide

    One glance is enough: Due to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements which influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.

    Dot Matrix Code

    The Dot Matrix Code function facilitates fast, process reliable part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.

    MobileControl app

    With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at various places in the machine work environment – such as the clearing area – or to change the program.

    Drop&Cut

    With Drop&Cut, the remainder sheet is utilized more easily, intuitively, and efficiently than ever before. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

    TruTops Boost Key Visual

    TruTops Boost

    Construct and program your laser, punching, and combined punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.

    TruTops Monitor

    Reduce your idle time. Record and analyze machine data, including idle states, error messages, causes of malfunctions, and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor will inform you immediately about the cause, allowing you to respond quickly.

    Software

    The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

    Choose the right automation components for your laser cutting machine from a large modular system. From semi-automatic loading to a fully automatic processing cell with storage connection, TRUMPF provides solutions which optimize your process chain.

    LoadMaster

    Loading

    Your entry into automation: The LoadMaster enables the automatic loading of your machine with raw sheets.

    LiftMaster Compact

    Loading and unloading

    The compact LiftMaster Compact loads and unloads your machine completely automatically and extremely fast. With the LiftMaster Linear Basic you have the option of multiple-machine connection.

    LiftMaster

    Loading and unloading / Part sorting

    The automation solution, LiftMaster, covers a broad range of automation functions. It loads and unloads, but is also suitable for pallet handling or part removal. The LiftMaster Sort also separates finished parts from the scrap skeleton. LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.

    PalletMaster Tower

    Auxiliary pallet operation

    The PalletMaster Tower enables flexible material handling around the clock. It combines the automatic changing of pallets with compact storage technology.

    TruStore Series 1000

    Storage system

    With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organize your material handling according to your requirements.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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