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TruLaser 7040, high-precision machine for series production
TruLaser 7040, high-precision machine for series production
2D laser cutting machines

TruLaser 7040

High-precision machine for series production

TruLaser 7040, two laser cutting heads
TruLaser 7040, two laser cutting heads
2D laser cutting machines

TruLaser 7040

Maximum productivity with two cutting heads

    - / -
    • Overview
    • Applications
    • Technical Data
    • Equipment
    • Software
    • Automation
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    Meets the highest demands

    The TruLaser 7040 stands for absolute top performance in terms of productivity and accuracy. The extremely high-strength machine construction, linear direct drives, and high-resolution measurement systems ensure precision with the highest dynamics, over many years and over many operating hours. Even complex parts with numerous changes of direction and the highest precision requirements, such as saw blades, can still be cut optimally after long operating times. In medium and large sheet thicknesses, the dual head technology utilizes all of its capabilities; it creates a throughput plus of 70-80%. There is no other 2D laser cutting machine that operates more productively. At the same time, you can produce parts of excellent quality due to the CO2 laser.

    Utmost precision

    The highest contour precision due to linear drives in all axes, as well as the direct measurement system integrated into guide rails.

    Twice the productivity

    Up to 100% more productivity through the simultaneous cutting with two cutting heads.

    The very best and beyond

    With the optional high dynamics package, increase the maximum dynamics from 787 in/s² to 984 in/s² with the same precision

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    Productive even for complex parts

    Even complex contours can be processed fully automatically with two cutting heads.

    Excellent edge quality

    You can achieve smooth edges and practically micro-burr-free processing with the CO2 laser and the BrightLine function.

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    Cut thick mild steel

    With the CoolLine function, you can even create tight contours in thick mild steel.

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    Minimal non-productive time

    The fast pallet changer enables virtually uninterrupted processes.

    Adjusted to your needs

    Working range of 50x100 in. or 100x160 in. depending on the machine.

    TruLaser 7040
    The highest precision for the entire life of the machine
    TruLaser 7040, view from above
    Unequalled productivity

    With two cutting heads, the TruLaser 7040 produces parts in parallel, thereby achieving maximum productivity with the highest precision.

    TruLaser 7040, extremely smooth edges

    Extremely smooth cutting edges with BrightLine

    The BrightLine cutting procedure, the interaction between innovative components such as special optics and a flow-optimized nozzle, enables the highest quality cuts to be made in thick stainless steel and mild steel. Particularly in stainless steel, the BrightLine fusion cutting produces an especially high-quality cutting edge – a clear-cut mark of quality. This results in considerably less rework, or often even no rework at all. Thin sheets (0.08-0.12 in.) can be processed burr-free.

    TruLaser 7040, thick mild steel cut with CoolLine

    Thick mild steel cut with CoolLine

    The CoolLine process specifically cools the workpiece during laser cutting. This enables new geometries and considerably increases process reliability in thick mild steel.

    TruLaser 7040, thin stainless steel

    Thin stainless steel

    You can achieve perfect quality in thin stainless steel – even in intricate contours: The edges are burr-free and rework is no longer required.

    TruLaser 7040
    Dimensions  
    Length 15800 mm
    Width 7280 mm
    Height 3090 mm
    Weight  
    Weight, basic machine 15500 kg
    Maximum speed  
    Simultaneous 304 m/min
    Working range  
    X axis 2500 mm
    Y axis 4000 mm
    Max. workpiece weight 2000 kg
    Laser-specific data - TruFlow 3200  
    Max. laser output 3200 W 1
    Max. sheet thickness, mild steel 20 mm
    Max. sheet thickness, stainless steel 12 mm
    Max. sheet thickness, aluminum 8 mm
    Laser-specific data - TruFlow 4000  
    Max. laser output 4000 W 1
    Max. sheet thickness, mild steel 20 mm
    Max. sheet thickness, stainless steel 15 mm
    Max. sheet thickness, aluminum 10 mm
    Laser-specific data - TruFlow 6000  
    Max. laser output 6000 W 1
    Max. sheet thickness, mild steel 25 mm
    Max. sheet thickness, stainless steel 25 mm
    Max. sheet thickness, aluminum 16 mm
    Consumption values  
    Average power input in production - TruFlow 3200 54 kW
    Average power input in production - TruFlow 4000 56 kW
    Average power input in production - TruFlow 6000 66 kW
    PDF <1MB
    Technical data sheet

    The technical data of all product versions as a download.

    High productivity and the best quality: Innovative functions guarantee the best processing results.

    Process reliability

    CoolLine
    CoolLine

    Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, the cutting head sprays water mist in a circle around the laser beam onto the workpiece. This is possible due to nozzles with precise bore holes. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine therefore enables new geometries and considerably increases process reliability in thick mild steel.

    AdjustLine

    AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, especially when cutting poor quality material. For you this means less scrap and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.

    LensLine with automatic condition check

    The LensLine function monitors the condition of the lens during operation and reports when the cutting lens must be cleaned or replaced. You can therefore rely on perfectly coordinated cleaning cycles, increasing the service life of the lens. Lens cleaning based on need produces a time saving of over 40% and lowers consumption costs. The use of an RFID lens ("Radio Frequency Identification") ensures that only lenses with the correct focal length and correct mounting position are used.

    Flexibility

    Sheet thicknesses of up to 1 in. can be processed

    The high sheet thickness range of the TruLaser 7040 means that the widest variety of parts can be created - each in top quality and with the highest precision, even in thick sheets.

    TruFlow, reliable, robust, and versatile
    Different laser power classes

    Different lasers are available for your laser cutting machine depending on the power and productivity you require: The TruFlow 3200 (3.2 kW),   the TruFlow 4000 (4kW) or the TruFlow 6000 (6kW).

    TruLaser 7040, two laser cutting heads
    1 or 2 cutting heads

    The highest level of productivity can be achieved with two cutting heads which work simultaneously – increases of up to 100% are possible. Depending on your requirements, a version with only one cutting head is also possible.

    Quality

    High dynamics package

    With the optional high dynamics package, increase the dynamics from 787 in/s² to 984 in/s², drastically reducing the part processing time. Your machine operates with such process reliability that you can benefit completely from the high dynamics.

    BrightLine
    BrightLine

    The BrightLine cutting procedure, the interaction between innovative components such as special optics and a flow-optimized nozzle, enables the highest quality cuts to be made in thick stainless steel and mild steel. Particularly in stainless steel, the BrightLine fusion cutting produces an especially high-quality cutting edge – a clear-cut mark of quality. This results in considerably less rework, or often even no rework at all. Thin sheets (0.08-0.12 in.) can be processed burr-free.

    PierceLine

    PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.

    Maintenance-free linear drives in all axes

    With maintenance-free linear drives on all axes (X, Y and Z), your laser cutting machine will always run quickly, dynamically, and with precision. You will achieve excellent results: Minimal positioning deviations of only 0.001 in. and a central positioning variation of only 0.0008 in. will provide you with maximum contour precision. Even after long operating times, the precision will remain as high as on the first day – due to the drive concept in combination with the measurement system and the high-strength machine construction.

    Closed direct measuring systems

    The closed direct measuring system monitors the position of the axes particularly precisely – meaning you achieve maximum precision.

    Thin sheet production package

    The thin sheet production package enables high-speed, compressed-air, and standard cutting. The machine works particularly quickly and cost-effectively in thin sheet.

    Process reliability and operator support

    Dot Matrix Code

    The Dot Matrix Code function facilitates process reliable, fast part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.

    MobileControl app

    With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. In addition to the static control panel, you therefore also have another option for monitoring and controlling your machine.

    Drop&Cut

    With Drop&Cut, the remainder sheet is utilized more easily, intuitively, and efficiently than ever. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

    TruLaser 7040, control panel
    Rotatable, ergonomic control panel

    The operator can adapt the rotatable ergonomic control panel individually to their needs. Operation is simple with just a few buttons. The control panel is also attached so that is can be rotated. Setup work as well as process optimization are possible without a manual control unit. The keyboard and mouse are extendable and the operator can also use them if required.

    Cameras for process monitoring

    Two cameras integrated into the machine interior monitor the process and can transfer images to your network. The operator is not tied to the machine to monitor the process – they can use production time for other tasks.

    TruTops Boost

    Construct and program your laser, punching, and combined punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.

    TruTops Monitor

    Reduce your idle time. Record and analyze machine data, including idle states, error messages, causes of malfunctions, and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor will inform you immediately about the cause, allowing you to respond quickly.

    Software

    The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

    Choose the right automation components for your laser cutting machine from a modular system. TRUMPF offers solutions that optimize your process chain.

    LoadMaster

    Loading

    Your entry into automation: The LoadMaster enables the automatic loading of your machine with raw sheets.

    LiftMaster

    Loading and unloading / Part sorting

    The automation solution, LiftMaster, covers a broad range of automation functions. It loads and unloads, but is also suitable for pallet handling or part removal. The LiftMaster Sort also separates finished parts from the scrap skeleton. LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.

    TruStore Series 1000

    Storage system

    With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organize your material handling according to your requirements.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

    Footnotes
    • The TruLaser 7040 is operated with two TruFlow lasers in each case.

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