We use cookies for the provision and functionality of this website. If you agree that we can use cookies for other purposes please click here. Information on deactivating cookies and data protection
TruLaser Cell Series 1000, cost-effective laser tube welding
TruLaser Cell Series 1000, cost-effective laser tube welding
Laser welding system

TruLaser Cell Series 1000

Cost-effective laser tube welding

Machine interior of the TruLaser Cell 1100
Machine interior of the TruLaser Cell 1100
Laser welding system

TruLaser Cell Series 1000

Inside the TruLaser Cell Series 1000

- / -
Expert for strips, tubes, and profiles

The TruLaser Cell 1100 is a flexible beam guidance system that you can integrate easily into your production line. It is specially designed for the endless welding of any seam geometry on strips, tubes, and profiles, as well as welding of rotationally symmetrical parts. You have a lot of freedom when it comes to the material. With the laser welding system you can weld steel, stainless steel, aluminum, and even non-ferrous metals, from a tenth of a millimeter up to several millimeters thick. The flexibility, quality, and reliability are increased through the wide range of welding optics with linear or swivel axes, as well as sensor systems for seam detection and tracking (e.g. SeamLine or SeamLine Pro). Depending on the application and material, either CO2 or solid-state lasers from TRUMPF are used.

Flexible structure

Configure the machine that optimally adapts to you and your requirements.

Increase profitability

State-of-the-art beam sources and sensor systems reduce operating costs and increase the speed.

Simple control

The integrated operating panel ensures intuitive operation of your TruLaser Cell Series 1000.

Variable beam guidance system

The stroke of the linear axis, the working height, and the traverse paths adapt to your line.

Perfect interaction

Welding optics with linear or swivel axes and sensor systems are the perfect addition to the machine.

TruLaser Cell Series 1000 – endless production
TruLaser Cell 1100 Basic Edition
TruLaser Cell 1100 Basic Edition

The TruLaser Cell 1100 Basic Edition is an entry-level machine that impresses with its simple operation, low investment costs, and high welding speeds. With minimal costs per welded foot, the TruLaser Cell 1100 Basic Edition offers you laser tube welding that is even more cost-effective.

TruLaser Cell 1100 PC
TruLaser Cell 1100 PC

The TruLaser Cell 1100 PC offers a long axis for welding profiles in various angle positions. The TruFlow CO2 laser is securely integrated in the housing.

TruLaser Cell 1100 with dual head system
TruLaser Cell 1100 with dual head system

The TruLaser Cell Series 1000 is individually customizable – regardless of the traverse path of the linear axes, working height, or travel range. The beam sources used are CO2 lasers from the TruFlow product group and solid-state lasers from the TruDisk and TruDiode product groups. The beam can be positioned parallel or vertical to the processing direction on a case-by-case basis. The application can be optimized with further adjustment axes of the optics.

TruLaser Cell Series 1000 solid-state laser version (SSL)
TruLaser Cell 1100 T and TruLaser Cell 1100 T-fiber

The TruLaser Cell 1100 T and TruLaser Cell 1100 T-fiber are well-suited for tubes and right-angled profiles. It welds centered or vertical seams. If the installation surface on the roll forming system is limited, the TruFlow CO2 laser can be placed on a separate sub-frame.

TruLaser Cell 1100 PWT for rotationally symmetrical components
TruLaser Cell 1100 PWT for rotationally symmetrical components

The TruLaser Cell 1100 is a flexible beam guidance system that can even perform welding jobs on rotationally symmetrical parts. Variable adjustment and swivel axes offer ideal options for optimal accessibility to the workpiece.

Laser-welded profiles on the TruLaser Cell 1100

Laser-welded profiles

The TruLaser Cell 1100 has been specially developed for the endless laser welding of tubes and profiles. Its compact structure enables it to be integrated problem-free into an existing profiling machine. The concept enables the tube/profile welding machine to be converted to various product geometries with minimal idle times. The solid structure and dust-proof encapsulated beam guidance system guarantee constant process conditions and maximum laser safety in an industrial environment.

Leak-proof and non-porous weld seams with the TruLaser Cell Series 1000

Leak-proof, non-porous weld seam

Due to the high beam quality of TRUMPF lasers and the resulting highly concentrated energy input to the workpiece, gas-tight and non-porous endless seams can be achieved without any melt deposits on the inside and outside walls of the tube.

SpeedLas

Highly productive heat conduction welding with SpeedLas

For thin materials up to 0.016 in., the SpeedLas optics from TRUMPF enable the highest process speeds. Using heat conduction welding, the physical effects of the so-called "Brewster angle" are used to obtain impressive increases in productivity.

- / -
TruLaser Cell 1100 (CO2-Laser)
TruLaser Cell 1100
TruLaser Cell 1100 Basic Edition
Axis travel range      
X axis travel range 300/500 mm 300/500 mm 150 mm
Z axis travel range 300/500 mm 300/500 mm 150 mm
B axis travel range ± 100 ° ± 100 ° -
Q axis travel range (welding gap position correction) ± 25 mm ± 25 mm -
Maximum axis speeds      
Max axis speed, axially parallel in X 30 m/min 30 m/min -
Max axis speed, axially parallel in Z 30 m/min 30 m/min -
Max. axis speed of Q axis (welding gap position correction) 3 m/min 3 m/min -
Max. axis acceleration      
Max. axis acceleration, axially parallel in X 1.5 m/s² 1.5 m/s² -
Max. axis acceleration, axially parallel in Z 1.5 m/s² 1.5 m/s² -
Max. axis acceleration of B axis 1.5 rad/s² 1.5 rad/s² -
Positioning accuracy      
Positioning accuracy of linear axes (X, Z) 0.1 mm 0.1 mm 0.01 mm
Positioning accuracy of rotary axes (B) 0.015 ° 0.015 ° -
Lasers      
Max. laser output 3200 W - 15000 W 2000 W - 8000 W 3200 W - 8000 W
PDF <1MB
Technical data sheet

The technical data of all product versions as a download.

TRUMPF mirror focusing optics TRS
TRUMPF TRS rotation welding optics

The TRS mirror focusing optics have a clear aperture of 50 mm, as well as a special swivel axis in order to align the laser beam at a defined angle in relation to the workpiece. The optics feature welding nozzles to the coaxial and lateral gas supply. The focal lengths of the focusing mirror range from f = 100 mm to f = 300 mm.

TRUMPF mirror focusing optics TLS
TRUMPF TLS linear welding optics

The TLS mirror focusing optics have a clear aperture of 50 mm, as well as a special linear axis in order to define the position of the laser beam on the workpiece. The optics feature welding nozzles to the coaxial and lateral gas supply. The focal lengths of the focusing mirror range from f = 100 mm to f = 300 mm.

BEO D70 focusing optics with observation camera, crossjet, and aerator nozzle
BEO D70

Large working distances with small focal diameters – the BEO D70.

Endless welding with SeamLine Pro, TruLaser Cell Series 1000
SeamLine Pro

SeamLine Pro is a comprehensive process sensor system for high-precision seam control, ensuring reliable endless welding of tubes and profiles.

SeamLine product image
SeamLine

SeamLine takes care of seam position control for TRUMPF laser systems. The system reliably detects gaps or edges with an alternating incident light and light section procedure.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

You may also find these topics interesting

Contact

Downloads

Laser systems brochure
Laser systems brochure
pdf - 6 MB
Service & contact

Close

Country and language selection

Please note

You have selected the international "English" language version of the website . Based on your configuration, United States might be more appropriate. Do you want to keep or change the selection?

International English
United States

Or select a country or region.