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RF generator for induction heating
RF generator for induction heating
Induction
TRUMPF Hüttinger

TruHeat HF Series 1000 / 3000 / 5000

High power, compact format

    - / -
    • Overview
    • Applications
    • Technical Data
    • Customer benefits
    • Options
    • System components
    • More Less
    Universal generators for induction heating

    The right generator for any application and use: With their compact design and variety of structural designs, the TruHeat HF Series 1000 / 3000 / 5000 is well-suited for induction applications of any kind, from initial experiments in the lab to fast-cycle, continuous processes in industrial manufacturing. Regardless of application: induction sealing, shrinking, hardening, annealing, melting, or evaporating, the generators impress with excellent cost-effectiveness and straightforward integration.

    Compact modular design

    Far smaller than conventional generators, they have very low space requirements.

    High power and wide frequency range

    Well-suited for applications with up to 10 kW power and output frequencies of up to 800 kHz.

    Various potential uses

    Flexible adjustment of power and frequency to the respective induction application.

    Maximum productivity and reproducibility

    Cost-effective operation as a result of a high level of efficiency and consistent process results.

    Easy integration into any application

    Space-saving induction solution: Installation module, 19-inch plug-in unit, or desktop unit options are available.

    Special design for parallel oscillating circuits

    TruHeat HF Series 3000 (H) / 5000 (H): Extremely flexible arrangement of the generator and external circuit.

    TruHeat HF 3010 generator

    RF generators for induction heating

    Inductive sealing in the packaging industry (drink cartons, toothpaste tubes).

    One of the many areas of application of the TruHeat HF Series 1000  3000  3000 (H) 5000: Annealing

    Diverse applications

    TruHeat HF Series 3000 (H) / 5000 (H) are extremely diverse. Whether for shrinking, annealing, hardening, or soldering: The generators master every challenge effortlessly.

    Ideal for highly precise temperature-controlled processes

    Ideal for highly precise temperature-controlled processes

    In addition to the classic areas of inductive heating, the TruHeat HF Series 1000 / 3000 / 5000 generators also easily master complex tasks such as highly precise temperature-controlled processes within thermal analysis.

    Output                    
    Rated output 5 kW 5 kW 5 kW 5 kW 5 kW 10 kW 10 kW 10 kW 10 kW 10 kW
    Maximum output current 560 A eff 560 A eff 210 A eff 560 A eff 210 A eff 560 A eff 210 A eff 560 A eff 560 A eff 210 A eff
    Maximum output voltage 1500 V eff 1500 V eff 600 V eff 1500 V eff 600 V eff 1500 V eff 600 V eff 1500 V eff 1500 V eff 600 V eff
    Nominal operating frequency 50 kHz - 800 kHz 50 kHz - 800 kHz 60 kHz - 400 kHz 50 kHz - 800 kHz 60 kHz - 400 kHz 50 kHz - 800 kHz 60 kHz - 400 kHz 50 kHz - 800 kHz 50 kHz - 800 kHz 60 kHz - 400 kHz
    Length, power cable 0.5 m - 3 m 0.5 m - 3 m 5 m - 20 m 0.5 m - 3 m 5 m - 20 m 0.5 m - 3 m 5 m - 20 m 0.5 m - 3 m 0.5 m - 3 m 5 m - 20 m
    Network connection data                    
    Line voltage (±10%) 200 V - 400 V (±10%) 200 V - 400 V (±10%) 200 V - 400 V (±10%) 200 V - 400 V (±10%) 200 V - 400 V (±10%) 400 V (±10%) - 400 V (±10%) 400 V (±10%) 400 V (±10%) - 400 V
    Line frequency 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz
    Network input power 6.5 kVA 6.5 kVA 6.2 kVA 6.5 kVA 6.2 kVA 12.5 kVA 12.2 kVA 12.5 kVA 12.5 kVA 12.2 kVA
    Power factor 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
    Housing                    
    Weight 16 kg 30 kg 28 kg 41 kg 39 kg 16 kg 39 kg 30 kg 41 kg 39 kg
    IP protection class IP30 IP54 IP30 IP54 IP30 IP30 IP30 IP54 IP54 IP30
    Cooling requirements                    
    Max. water pressure 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar
    Min. pressure differential 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar
    Min. flow rate 4.2 l/min 9.5 l/min 3.5 l/min 9.5 l/min 3.5 l/min 4.2 l/min 3.5 l/min 9.5 l/min 9.5 l/min 3.5 l/min
    Coolant temperature - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C
    Outer circle                    
    Weight 12 kg 12 kg 6 kg 12 kg 6 kg 12 kg 6 kg 12 kg 12 kg 6 kg
    IP protection class IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54
    General                    
    Overall efficiency 90 % 90 % 90 % 90 % 90 % 90 % 90 % 90 % 90 % 90 %
    Certificates / standards CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity
    Ambient conditions                    
    Outside temperature 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C
    PDF <1MB
    Technical data sheet

    The technical data of all product versions as a download.

    The TruHeat HF Series 1000 / 3000 / 3000 (H) / 5000: A cost-effective solution for your application

    The flexible and cost-effective solution for your application

    With its compact modular design, the generator requires far less space than devices using a conventional design. Flexible control enables you to choose the optimal operating frequency for the process in question. A wide range of standard interfaces enables the connection of the generator to different superordinate systems.

    RF generators of the series 1000  3000  3000 (H) 5000 with external circuit

    Special design for parallel oscillating circuits: TruHeat HF Series 3000 (H) / 5000 (H)

    In this version, the external circuit, which is used directly at the point of heating, has an extremely compact design. This means the integration into systems and units is considerably easier. Due to power control from almost 0% to 100%, the generator is ideally suited for use in high-precision, temperature-controlled processes.

    The RF generator can be optimally adapted to different system environments due to different options.

    TruHeat HF 5010 with foot switch
    Complete system with foot switch

    The foot switch turns the generator power on and off from a distance. Connected to the RF generator via a cable, the switch can be placed close to the application. This means you can start the process and monitor heating at the same time.

    TruHeat HF Series 1000 / 3000 / 5000 external circuit

    The matching transformer is part of the external circuit. This means the load (induction coil + workpiece) can be optimally adapted to the RF generator so it can always output the maximum power.

    The selection of suitable system components means that the RF generator can be optimally adjusted to the required application.

    The best process results due to sophisticated inductor design
    Inductors

    The inductor geometry is specifically adjusted for the required heating process (ring, line or mold inductor).

    Professional cooling for heating processes: Process cooler with hoses
    Process coolers

    Process coolers ensure reliable dissipation of process heat. Versions are available for various power ranges.

    Pyrometers for non-contact temperature measurements on different surfaces
    Pyrometers and program controllers

    Pyrometers are used for non-contact temperature measurements on surfaces up to 3632 °F. A coupled program controller enables temperature profiles to be followed precisely.

    User-friendly software TruControl Power
    Operating program TruControl Power

    Using the user-friendly TruControl Power software, the generator can be conveniently operated, configured, and monitored from a PC or laptop.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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    Contact

    Nikolas Hunzinger
    Induction Sales
    E-mail

    Downloads

    TruHeat HF Series 1000 3000 5000 brochure
    TruHeat HF Series 1000 3000 5000 brochure
    pdf - 876 KB
    TruHeat HF Series 3000 (H) 5000 (H) brochure
    pdf - 161 KB
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