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TruHeat MF Series 7000 (G2) MF generators for inductive heating
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TruHeat MF Series 7000 (G2) MF generators for inductive heating
Induction
TRUMPF Hüttinger

TruHeat MF Series 7000 (G2)

The combination makes it unique

    - / -
    • Overview
    • Applications
    • Technical Data
    • Customer benefits
    • Options
    • Software
    • System components
    • More Less
    Maximum power with a minimal footprint

    The TruHeat MF Series 7000 (G2) MF generators are the real pinnacle of efficiency. Featuring higher than 90% efficiency, they enable particularly economical operation and the ability to control the power and output frequency over a wide range. This opens up a wide spectrum of applications including classic induction applications such as hardening, annealing, soldering, melting, and forging, or high-tech applications such as epitaxy and crystal growing. Regardless of application, these generators will impress you!

    Maximum application flexibility

    Precise adjustment to every process due to large frequency range (0.5 kHz to 200 kHz).

    High power density, low space requirements

    The TruHeat MF Series 7000 (G2) is the most compact, MF high-power generator on the market.

    Highest efficiency, lowest operating costs

    Efficiency of over 90% guarantees particularly cost-effective operation.

    Modular structure, maximum availability

    All assemblies can be easily replaced so that maintenance and repair times are minimized.

    Maximum productivity and process reliability

    Stable process control due to fast and precise control of the MF output values.

    Soldering the cutters of a car crusher

    Diverse applications

    The TruHeat MF Series 7000 (G2) generators can be used universally in diverse applications and are used in both classic fields, as well as in high-tech processes. The product family shines in particular when hardening, annealing, soldering, melting, and forging.

    TruHeat MF Series 7000 (G2): Generator for inductive heating

    Epitaxy

    Deposition of single-crystal layers on a substrate of the same material, e.g. in LED manufacturing.

    Crystals grown as per the Czochralski process

    Crystal growing

    Artificial manufacturing of crystals, e.g. crucible pulling as per the Czochralski process.

    Output                
    Rated output 60 kW 80 kW 100 kW 120 kW 150 kW 180 kW 200 kW 240 kW
    Maximum output current 280 A eff 560 A eff 560 A eff 560 A eff 720 A eff 720 A eff 1120 A eff 1120 A eff
    Maximum output voltage 1200 V eff 1200 V eff 1200 V eff 1200 V eff 1200 V eff 1200 V eff 1200 V eff 1200 V eff
    Nominal operating frequency 0.5 kHz - 200 kHz 0.5 kHz - 200 kHz 0.5 kHz - 200 kHz 0.5 kHz - 200 kHz 0.5 kHz - 200 kHz 0.5 kHz - 200 kHz 0.5 kHz - 200 kHz 0.5 kHz - 200 kHz
    Length, power cable 10 m - 30 m 10 m - 30 m 10 m - 30 m 10 m - 30 m 10 m - 30 m 10 m - 30 m 10 m - 30 m 10 m - 30 m
    Network connection data                
    Line voltage (±10%) 380 V - 480 V (±10%) 380 V - 480 V (±10%) 380 V - 480 V (±10%) 380 V - 480 V (±10%) 380 V - 480 V (±10%) 380 V - 480 V (±10%) 380 V - 480 V (±10%) 400 V - 480 V
    Line frequency 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz
    Network input power 75 kVA 93 kVA 116 kVA 139 kVA 174 kVA 209 kVA 232 kVA 278 kVA
    Power factor > 0.95 > 0.95 > 0.95 > 0.95 > 0.95 > 0.95 > 0.95 > 0.95
    Communication interfaces                
    Analog/digital Yes Yes -
    Yes
    Yes Yes -
    Yes
    Yes -
    -
    Yes
    RS 232 / RS 485 Yes -
    Yes
    Yes -
    Yes
    Yes Yes -
    -
    Yes
    Yes
    PROFIBUS -
    Yes
    Yes -
    -
    Yes
    Yes -
    Yes
    Yes Yes -
    -
    -
    Yes
    Housing                
    Weight 510 kg 570 kg 570 kg 580 kg 630 kg 630 kg 630 kg 700 kg
    IP protection class IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54
    Cooling requirements                
    Max. water pressure 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar
    Min. pressure differential 2.2 bar 2.2 bar 2.2 bar 2.2 bar 2.2 bar 2.2 bar 2.5 bar 2.5 bar
    Min. flow rate 14 l/min 17 l/min 17 l/min 17 l/min 20 l/min 20 l/min 27 l/min 27 l/min
    Coolant temperature 5 °C - 35 °C 5 °C - 35 °C 5 °C - 35 °C 5 °C - 35 °C 5 °C - 35 °C 5 °C - 35 °C 5 °C - 35 °C 5 °C - 35 °C
    Outer circle                
    Weight 20 kg 20 kg 20 kg 20 kg 20 kg 20 kg 20 kg 20 kg
    IP protection class IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54
    General                
    Overall efficiency 91 % 91 % 91 % 91 % 91 % 91 % 91 % 91 %
    Certificates / standards CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity
    Ambient conditions                
    Outside temperature 5 °C - 40 °C 5 °C - 40 °C 5 °C - 40 °C 5 °C - 40 °C 5 °C - 40 °C 5 °C - 40 °C 5 °C - 40 °C 5 °C - 40 °C
    PDF <1MB
    Technical data sheet

    The technical data of all product versions as a download.

    The TruHeat MF Series 7000 (G2): A cost-effective solution for your application

    The most economical solution for your induction processes

    With efficiencies of more than 90%, the TruHeat MF Series 7000 second generation generators offer maximum cost-effectiveness and the lowest operating costs. The compact design, despite high power, enables space-saving integration in any production line. The wide frequency and power range enables maximum application flexibility and easy load adjustment.

    TruHeat MF Series 7000 (G2) MF generators for inductive heating

    Maximum process reliability and availability, even under adverse conditions

    The modular, maintenance, and repair-friendly design ensures maximum availability (uptime) of the generator. The low pump and cooling capacity that is required means that the generator can also be used in difficult production conditions.

    Fast and precise control of the MF output values improves process reliability and productivity. The on-going process can also be continued even at reduced power levels.

    Various options are available to ensure optimal adjustment of the MF generator to the given application.

    Automatic cooling water control

    Intelligent cooling concept with integrated automatic cooling water control.

    Active dehumidification

    Active dehumidification (only in conjunction with cooling water control).

    Additional Profinet and EtherCAT interfaces

    In addition to the standard configuration with Profibus and AD interfaces, the TruHeat MF Series 7000 (G2) generators can also be expanded by the additional interfaces Profinet and EtherCAT.

    User-friendly software TruControl Power

    Operating program TruControl Power

    Using the Windows-based TruControl Power software, the generator can be conveniently operated, configured, and monitored from a PC or laptop. The most important functions: Input and saving of customer-specific parameter sets, graphical representation of process parameters through the software oscilloscope, ability to store relevant data for fast error analysis.

    The choice of various system components means that the MF generator can be optimally adjusted to the required application.

    The best process results due to sophisticated inductor design
    Inductors

    The inductor geometry is specifically adjusted for the required heating process (ring, line or mold inductor).

    Coaxial transformer for highly efficient heating processes of the smallest geometries
    Coaxial transformers

    Coaxial transformers are used for optimal power adjustment between the generator and inductor. They are available with transformation ratios of 6:1, 9:1, and 12:1.

    Pyrometers for non-contact temperature measurements on different surfaces
    Pyrometers and program controllers

    Pyrometers are used for non-contact temperature measurements on surfaces up to 3632 °F. A coupled program controller enables temperature profiles to be followed precisely.

    Professional cooling for heating processes: Process cooler with hoses
    Process coolers

    Process coolers ensure reliable dissipation of process heat. Versions are available for various power ranges.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

    Kontakt

    Nikolas Hunzinger
    Induction Sales
    E-mail

    Downloads

    TruHeat MF Series 7000 (G2) flyer
    TruHeat MF Series 7000 (G2) flyer
    pdf - 624 KB
    Service & contact