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Powerful induction generator: TruHeat MF 5040
Powerful induction generator: TruHeat MF 5040
Induction
TRUMPF Hüttinger

TruHeat MF Series 3000 / 5000 / 7000

Precise power for unbeatable heating efficiency

The right generator for your induction application

Regardless of whether you have a classic heating or demanding high-tech process, the generators in the TruHeat MF Series 3000 / 5000 / 7000 deliver convincing results in any induction application. As a result of their vast power and frequency range, in addition to the variety of available hardware designs and configurations, they are extremely versatile.

Extended frequency range

5 kHz to 200 kHz, resulting in a broad range of applications.

Powerful and compact

Available in different structural designs, enabling simple integration in every environment.

Can be used worldwide

Due to variable line voltage (400 V to 480 V).

Classic heating and high-tech induction

Well-suited for hardening, soldering, melting, and annealing, as well as for epitaxy and crystal growing.

Power ranges from 10 kW to 40 kW

Flexible adjustment of frequency and inductor current through the parallel oscillating circuit.

Fast process adjustment

Shorter setup times and higher productivity due to flexible parallel oscillating circuit technology.

Soldering the cutters of a car crusher

Diverse applications

The TruHeat MF Series 3000 / 5000 / 7000 generators can be used universally in diverse applications and are used in both classic fields, as well as in high-tech processes. The product family shines in particular when hardening, annealing, soldering, and melting.

Typical area of application of the TruHeat MF Series 3000 5000 7000: Epitaxy

Epitaxy

Deposition of single-crystal layers on a substrate of the same material, e.g. in LED manufacturing.

Crystals grown as per the Czochralski process

Crystal growing

Artificial manufacturing of crystals, e.g. crucible pulling as per the Czochralski process.

- / -
Output                    
Rated output 10 kW 20 kW 30 kW 40 kW 10 kW 20 kW 30 kW 20 kW 30 kW 40 kW
Maximum output voltage 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff
Nominal operating frequency 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz
Length, power cable 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m
Network connection data                    
Line voltage (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V
Line frequency 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz
Network input power 23 kVA 25 kVA 37 kVA 49 kVA - 25 kVA 37 kVA 25 kVA 37 kVA 49 kVA
Power factor 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96
Communication interfaces                    
Analog/digital Yes Yes -
Yes
Yes Yes -
Yes
Yes Yes -
Yes
Yes
RS 232 / RS 485 Yes Yes -
Yes
Yes Yes Yes -
Yes
-
-
Yes
Yes -
Yes
PROFIBUS Yes Yes -
Yes
Yes Yes -
Yes
Yes Yes -
Yes
Yes
Housing                    
Weight 87 kg 87 kg 87 kg 87 kg 105 kg 105 kg 105 kg 220 kg 220 kg 220 kg
IP protection class IP21 IP21 IP21 IP21 IP21 IP21 IP21 IP54 IP54 IP54
Cooling requirements                    
Max. water pressure 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar
Min. pressure differential 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar
Min. flow rate 16.5 l/min 16.5 l/min 16.5 l/min 16.5 l/min 16.5 l/min 16.5 l/min 16.5 l/min 21.5 l/min 21.5 l/min 21.5 l/min
Coolant temperature - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C
Outer circle                    
Weight 21 kg 21 kg 21 kg 21 kg 21 kg 21 kg 21 kg 21 kg 21 kg 21 kg
IP protection class IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54
General                    
Overall efficiency 87 % 87 % 87 % 87 % 87 % 87 % 87 % 87 % 87 % 87 %
Certificates / standards CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity
Ambient conditions                    
Outside temperature 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C
PDF <1MB
Technical data sheet

The technical data of all product versions as a download.

Can be used globally without technical modifications

Can be used flexibly and worldwide

The amount of space required is low, which means it can be easily integrated in any application environment – the construction with a separate parallel oscillating circuit enables flexible arrangement in the process – a distance of up to 82 feet can be achieved between the generator and the application. With the variable line voltage, the generators can be used globally without technical modifications; the wide variety of available interfaces facilitates configuration and operation.

Ideal solution for temperature-controlled processes

Ideal solution for temperature-controlled processes

Parallel oscillating circuit technology reduces setup times, improves productivity, and extends the application spectrum. As a result of flexible power control from almost 0% to 100%, temperature-controlled processes can be optimally controlled using the TruHeat MF Series 3000 / 5000 / 7000 generators. Reliability and long-term stability in operation guarantee a high level of productivity and reproducibility of the results. The taps of the MF output transformer enable easy adjustment to various induction processes.

Various options are available to ensure optimal adjustment of the MF generators to the given application.

Switchable output voltage

The output voltage can be switched from 300 V to 600 V, providing optimal adjustment to demanding heating processes.

Undervoltage trip

With the undervoltage trip option, it is possible to switch off the generator via potential-free contacts.

Safety switch device

The safety switch device is required for operation of the MF generator or the induction system in the Performance Level according to ISO 13849.

User-friendly software TruControl Power

Operating program TruControl Power

Using the Windows-based TruControl Power software, the generator can be conveniently operated, configured, and monitored from a PC or laptop.

The choice of suitable system components means that the MF generators can be optimally adjusted to the required application.

The best process results due to sophisticated inductor design
Inductors

The inductor geometry is specifically adjusted for the required heating process (ring, line or mold inductor).

Coaxial transformer for highly efficient heating processes of the smallest geometries
Coaxial transformers

Coaxial transformers are used for optimal power adjustment between the generator and inductor. They are available with transformation ratios of 6:1, 9:1, and 12:1.

Pyrometers for non-contact temperature measurements on different surfaces
Pyrometers and program controllers

Pyrometers are used for non-contact temperature measurements on surfaces up to 3632 °F. A coupled program controller enables temperature profiles to be followed precisely.

Professional cooling for heating processes: Process cooler with hoses
Process coolers

Process coolers ensure reliable dissipation of process heat. Versions are available for various power ranges.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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Contact

Nikolas Hunzinger
Induction Sales
E-mail

Downloads

TruHeat MF Series 3000 / 5000 / 7000 brochure
TruHeat MF Series 3000 / 5000 / 7000 brochure
pdf - 2 MB
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