Irrespective of whether the issue is component costs or weight - lightweight constructions with high number of variants and small quantities are a central objective in building electrical cars. TRUMPF lasers open completely possibilities for processing lightweight material: From aluminum to high-strength steel and fiber-reinforced materials - our lasers bring everything into precise and pinpointed shape. In the process the material is used optimally and is very versatile in terms of geometry. Your advantage: All this is possible without special tools.
1. Automobile body - lightweight design
TRUMPF lasers are predestined for lightweight constructions and flexible production processes in the automotive industry. This is true in particular for the building of modern motor vehicles in the area of eMobility. Thanks to precise and pin-point manufacture it is possible to save considerably in weight and material when manufacturing automobile bodies.
Discover more2. Powertrain
The electrified power train must withstand high mechanical loads. TRUMPF lasers enable the high-strength and durable joint connections required for this purpose.
Discover more3. Battery system
Energy storage is the core element of any electric vehicle. The laser is ideal for its sensitive components, as it works reliably and without contact.
Discover more4. Power electronics
Switches, plugs, sensor and actuators - TRUMPF customers use lasers to weld smallest electronic parts, as well as contacts and components for transferring high currents.
Discover moreAutomobile body - lightweight design
Our product highlights for the automobile body construction

Enter the world of high-productivity remote processing "on the fly": The intelligent focusing optics I-PFO knows its own position in the robot's work area and the position and orientation of the processing points, e.g. welding seams, on the workpiece.

TruDisk, the interconnectable and intelligent high-power solid-state laser, is predestined for a large number of applications in the E-mobility branch, like, for example, the deep welding of wear-resistant gear wheels.

The compact TruLaser Cell 8030 cuts 3D components such as B pillars with high reliability and productivity and can be programmed very easily.
Powertrain
Compared to the petrol car, battery-electric drives have the advantage that the torque is available almost instantaneously. This, however, leads to the drives having to withstand higher dynamic requirements. For this reason a large number of high-strength connections therefore have to be made during production. TRUMPF lasers provide the requisite precision and productivity for this and enable the more compact design of the E-drives.
Our product highlights for powertrain

The focusing optics PFO 33-2 quickly positions the laser beam going from weld to weld. It can be programmed flexibly and, thanks to its image processing, even compensates component tolerances.

You can cut filigree stator sheets, for example, with great precision on the TruLaser Cell 3000, thanks to its intelligent control and image sensor system.

TruDisk, the interconnectable and intelligent high-power solid-state laser, is predestined for a large number of applications in the E-mobility branch.
Battery system
Compact, securely installed and reliable in operation - these are the features required from the battery system of an e-car. However, the price increases at the same time as the power density. The efficient manufacture of laser machines with high productivity and lower part costs allows larger quantities to be produced more cost effectively.
Our product highlights for battery systems

The focusing optics PFO 33-2 quickly positions the laser beam going from weld to weld. It can be programmed flexibly and, thanks to its image processing, even compensates component tolerances.

TruDisk, the interconnectable and intelligent high-power solid-state laser, is predestined for a large number of applications in the e-mobility sector.

VisionLine, the intuitively operable image processing system, automatically detects geometric features on the component and reliably compensates for component tolerances.
Power electronics
With e-vehicles in particular, the loss free power converting of the electrical plays a key part. Clean and high quality processed electronic components are required for the exchange of these enormous quantities of data. Laser-welded material-formed joints for loss-free current transport from the battery via the inverter to the engine.
Our product highlights for power electronics

The focusing optics PFO 33-2 quickly positions the laser beam going from weld to weld. It can be programmed flexibly and, thanks to its image processing, even compensates component tolerances.

With the TruDisk Pulse 421, you will be able to weld copper more efficiently, with less spatter and higher welding seam reproducibility - all of this independent of the material surface quality.

VisionLine, the intuitively operable image processing system, automatically detects geometric features on the component and reliably compensates for component tolerances.