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TruDisk, maximum performance from the disk
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TruDisk, maximum performance from the disk
Disk laser

TruDisk

Maximum performance from the disk

TruDisk optical arrangement
TruDisk optical arrangement
Disk laser

TruDisk

The TruDisk disk laser with robust optical arrangement

    - / -
    • Overview
    • Applications
    • Technical Data
    • Options
    • Software
    • Sensor system
    • Machine solutions
    • Focusing optics
    • More Less
    High-performance solid-state laser

    The TruDisk is a solid-state laser for the welding, cutting, and surface processing of metals. It impresses wherever high power is required along with maximum beam quality – in automotive production, the aerospace industry, or heavy industry, for example. The patented TruDisk, disk laser technology, ensures highly robust applications in these areas.

    100% consistent power output

    Stable processes through integrated, active laser power control ensure reproducible results.

    Maximum beam quality

    As a laser medium, the disk in the TruDisk ensures brilliant beam quality up to 2 mm·mrad.

    Robust against reflection

    The patented resonator design means that your TruDisk can also process highly reflective materials.

    Intelligent energy management

    Multiple energy-saving modes and the power factor correction reduce the power requirement.

    Up to six work stations

    In the laser network, your TruDisk can supply up to six processing cells simultaneously.

    Cooling included

    The intelligent cooling concept with integrated heat exchanger permits water temperatures of up to 26°C.

    TruDisk – Sharper than the sharpest mind
    Compact design of the TruDisk 2000
    Robust and reliable

    The beam guidance, power supply, cooling, and control of the TruDisk lasers have a modular design. All components are located in a compact housing and are perfectly coordinated with each other. The result is extremely reliable and robust laser systems, which prove themselves even in extreme ambient conditions.

    Disk geometry of the TruDisk
    Beam quality for best results

    As a result of the disk geometry, your TruDisk achieves excellent beam quality that extends into the multi-kilowatt range. This enables you to achieve optimal results in processes such as remote and hybrid welding, or high-speed cutting.

    Low TruDisk operating costs
    Low operating costs

    The TruDisk has active power factor correction, four programmable energy-saving modes, an optimized cooling system, and it communicates in the intelligent PROFIenergy network. These properties enable it to use energy extremely efficiently, thus optimizing your operating costs.

    TruDisk Resonator
    TruDisk – sharper than the sharpest mind

    The new generation of TruDisk lasers impresses with its much more compact footprint and increased robustness. It also has intelligent inner parts. The data quality of the sensor systems which monitor all the important parameters in the laser has been improved significantly so that the new TruDisk lasers are perfectly prepared for future Industry 4.0 services such as condition monitoring. The TruDisk operates economically in all laser states due to increased efficiency, a new pulse function with increased energy efficiency, and intelligent energy management. The latest TruDisk laser generation is available immediately with a power of 3 kW, 4 kW, or 5 kW.

    Laser-welded gear differential

    Deep welding

    The TruDisk high-power laser is well-suited for numerous applications in the automotive industry, for example in the power train – here a control gear. The requirements regarding accuracy and reproducibility are particularly high here. This is easy for the disk laser, which has a laser power that can be precisely adjusted and is monitored.

    TruDisk lasers cut various materials and sheet thicknesses

    Cutting of an array of materials and sheet thicknesses

    Laser cutting makes almost any contour shape possible – even intricate and complex ones – without the need for tool changes. The edges are smooth and burr-free, so there is no need for post-processing. Due to the small size of the heat-affected zone, there is virtually no distortion. The TruDisk cuts an array of sheet thicknesses and material types – even highly reflective non-ferrous metals.

    Scanner welding of a car door

    Scanner welding of a car door

    In combination with focusing optics, for example the programmable focusing optics PFO 3D, the TruDisk lasers serve as a beam source for scanner welding. In this process, the laser beam is directed by moving mirrors. Angle changes guide the beam over the workpiece. A processing field emerges, which enables highly dynamic and precise welding. Due to the very fast translation movements of the mirrors, non-productive times are reduced virtually to zero and the laser device is able to produce in almost 100% of the available production time.

    Hybrid welding of enormous ship decks

    Hybrid welding of enormous ship decks

    Hybrid laser welding combines thick sheets of up to 0.8 in. with large joint gaps. The TruDisk is insensitive to reflections that would cause problems for other lasers, and is therefore exceptionally well-suited for this application. Typical hybrid welding applications are in automotive manufacturing, ship building, crane construction, heavy engineering, construction equipment, and many other areas.

    Chopper with LMD contour

    Chopper with LMD contour

    If a component is subject to high temperatures, pressure, abrasion, or moisture, special materials must be used. However, this does not mean that the entire component needs to consist of the corresponding material. A protection layer applied to the edge of the load zone by means of laser metal deposition is sufficient. As can be seen here in a chopper. In laser metal deposition, the laser generates a weld pool on the surface of the component. Metal powder is introduced little by little through a nozzle, until the desired layer thickness is achieved.

    Laser metal deposition as an additive manufacturing method

    Laser metal deposition as an additive manufacturing method

    In laser metal deposition (LMD), the laser generates a weld pool on the component surface. Metal powder is automatically introduced through a nozzle. Beads form that are welded to one another, which then form structures on existing base bodies or entire components. Here, a screw conveyor is applied layer by layer to a tube using LMD. In comparison to other generative processes, LMD has high build-up rates and therefore, a high process speed.

    Laser parameters                                                                    
    Laser power at the workpiece 1000 W 2000 W 2000 W 3000 W 3000 W 3000 W 3000 W 3000 W 3000 W 4000 W 4000 W 4000 W 4000 W 4000 W 4000 W 5000 W 5000 W 5000 W 5000 W 5000 W 5000 W 5000 W 6000 W 6000 W 6000 W 6000 W 8000 W 8000 W 10000 W 10000 W 12000 W 12000 W 16000 W 16000 W
    Power constancy at rated laser output ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation ± 1 % with active power regulation - ± 1 %
    Continuously adjustable power range 60 W - 1000 W with active power regulation 60 W - 2000 W with active power regulation 60 W - 2000 W with active power regulation 80 W - 3000 W with active power regulation 80 W - 3000 W with active power regulation 80 W - 3000 W with active power regulation 80 W - 3000 W with active power regulation 80 W - 3000 W with active power regulation 80 W - 3000 W with active power regulation 80 W - 4000 W with active power regulation 80 W - 4000 W with active power regulation 80 W - 4000 W with active power regulation 80 W - 4000 W with active power regulation 80 W - 4000 W with active power regulation 80 W - 4000 W with active power regulation 120 W - 5000 W with active power regulation 120 W - 5000 W with active power regulation 120 W - 5000 W with active power regulation 120 W - 5000 W with active power regulation 120 W - 5000 W with active power regulation 120 W - 5000 W with active power regulation 120 W - 5000 W with active power regulation 120 W - 6000 W with active power regulation 120 W - 6000 W with active power regulation 120 W - 6000 W with active power regulation 120 W - 6000 W with active power regulation 160 W - 8000 W with active power regulation 160 W - 8000 W with active power regulation 200 W - 10000 W with active power regulation 200 W - 10000 W with active power regulation 240 W - 12000 W with active power regulation 240 W - 12000 W with active power regulation 320 W - 16000 W 320 W - 16000 W
    Beam quality 2 mm▪mrad 2 mm▪mrad 8 mm▪mrad 4 mm▪mrad 4 mm▪mrad 8 mm▪mrad 8 mm▪mrad 25 mm▪mrad 25 mm▪mrad 4 mm▪mrad 4 mm▪mrad 8 mm▪mrad 8 mm▪mrad 25 mm▪mrad 25 mm▪mrad 4 mm▪mrad 4 mm▪mrad 8 mm▪mrad 8 mm▪mrad 12 mm▪mrad 25 mm▪mrad 25 mm▪mrad 4 mm▪mrad 8 mm▪mrad 12 mm▪mrad 25 mm▪mrad 4 mm▪mrad 8 mm▪mrad 8 mm▪mrad 12 mm▪mrad 8 mm▪mrad 12 mm▪mrad 8 mm▪mrad 12 mm▪mrad
    Numerical aperture 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.067 or 0,1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
    Wavelength 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm 1030 nm
    Min. laser light cable diameter 50 μm 50 μm 200 μm 100 μm 100 μm 200 μm 200 μm 600 μm 600 μm 100 μm 100 μm 200 μm 200 μm 600 μm 600 μm 100 μm 100 μm 200 μm 200 μm 300 μm 600 μm 600 μm 100 μm 200 μm 300 μm 600 μm 150 μm 200 μm 200 μm 300 μm 200 μm 300 μm 200 μm 300 μm
    Structural design                                                                    
    Width 730 mm 730 mm 730 mm 1600 mm 1175 mm 1600 mm 1175 mm 1600 mm 1175 mm 1600 mm 1175 mm 1600 mm 1175 mm 1600 mm 1175 mm 1600 mm 1175 mm 1600 mm 1175 mm 1600 mm 1600 mm 1175 mm 1600 mm 1600 mm 1600 mm 1600 mm 1990 mm 1990 mm 1990 mm 1990 mm 1990 mm 1990 mm 2800 mm 2800 mm
    Height 1375 mm 1375 mm 1375 mm 1550 mm 1430 mm 1550 mm 1430 mm 1550 mm 1430 mm 1550 mm 1430 mm 1550 mm 1430 mm 1550 mm 1430 mm 1550 mm 1430 mm 1550 mm 1430 mm 1550 mm 1550 mm 1430 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm 1550 mm
    Depth 1120 mm 1120 mm 1120 mm 950 mm 725 mm 950 mm 725 mm 950 mm 725 mm 950 mm 725 mm 950 mm 725 mm 950 mm 725 mm 950 mm 725 mm 950 mm 725 mm 950 mm 950 mm 725 mm 950 mm 950 mm 950 mm 950 mm 1200 mm 1200 mm 1200 mm 1200 mm 1200 mm 1200 mm 1400 mm 1400 mm
    Max. number of laser light cables 2 2 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 4 2 4 4 4 4 4 4 4 4 4 4 6 6
    Installation                                                                    
    Protection type IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54
    Ambient temperature 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C 10 °C - 50 °C
    PDF <1MB
    Technical data sheet

    The technical data of all product versions as a download.

    With TRUMPF you have the ability to adapt your solid-state laser to your installation and operating situation with flexibility. This applies, for example, to all beam guidance components and the control. You also have several options for the cooling water supply. Interfaces for different optics are provided right from the start. To save costs, your beam source can supply several work stations at the same time. The TRUMPF Remote Service helps you to ensure your system remains available, anywhere and at any time.

    Flexible integrated beam guidance

    There are many different options for the beam guidance that will enable you to plan flexibly with your laser. The plug & play optical laser cables can be easily connected to different work stations. Here, you choose the number of fiber outlets up to a total of six. The laser power can be divided across the outlets with flexibility. This allows multiple work stations to operate simultaneously with split laser power or one after the other at full laser power. The modular design means that the laser power and the number of outlets can be changed retrospectively in the field at any time.

    Active power regulation of the TRUMPF solid-state lasers
    Active laser power control

    Instead of manual control, the power of the TruDisk can be controlled in real time. The active laser power control stabilizes the laser power to deviations of +/- 1% and thereby keeps the process constant, regardless of ambient influences. You therefore, benefit from the greatest power stability on the market – throughout the entire service life of your laser.

    Variety of interfaces for the TRUMPF solid-state lasers
    Interface variety – for simple integration

    Interfaces are key for the integration of a TruDisk laser in your machine or production line. The solid-state lasers from TRUMPF offer interfaces to all common fieldbus systems. Also available: real-time interface, parallel digital I/O, interface for process sensor systems, OPC UA software interface, analog input board, interface for intelligent TRUMPF optics (CFO, PFO).

    Programmable focusing optics PFO 33
    Intelligent down to the workpiece

    Intelligent optics can be synchronized with your laser via a dedicated interface. For example, the CFO focusing optics or PFO scanner optics can be used optimally for your purposes. You can program the processing optics easily via the laser control system. You do not need any additional PCs or control systems.

    Remote Services

    In the event of a fault, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the fault can be remedied directly in this way, or the configuration of the laser can be modified in a way that permits you to continue manufacturing until the spare part arrives. This enables maximum availability for you.

    TRUMPF laser network with TruDisk laser
    TRUMPF laser network

    With the laser network, you can network one or more lasers with up to six work stations in each case. In the process, your laser either splits its power to multiple stations, or it supplies them by taking turns with full power. This will enable you to combine different applications, such as welding and cutting.

    TruControl control

    TruControl

    TruControl is the control software for your TRUMPF solid-state laser – for quick and simple operation. You can program pulse shapes individually to match the application. The laser power is controlled in real time to ensure maximum reproducibility of your process results. In order to retrace important quality data of your produced parts even years later, the optional DataStore software module records all data relevant to quality.


    If external controls are present, TruControl will communicate with them via all standard interfaces. Inputs are made via the touchscreen of the operating panel or via a panel PC. You can integrate your laser into the network via Ethernet and connect multiple PCs.

    The TRUMPF sensor systems mean that your production will always be both efficient and cost-effective. The sensor products VisionLine, CalibrationLine or integrated pyrometers ensure stable processes by monitoring all the procedures in laser production and make a significant contribution towards your process reliability. Processing continues unimpeded during the measurement – no interruptions are required, saving you valuable production time.

    Image processing

    TRUMPF VisionLine image processing detects features on the components and ensures that welding is always in the correct location.

    Image processing, VisionLine Basic
    VisionLine Basic

    A digital camera image with cross-hairs in the laser focus helps with workpiece monitoring and teaching.

    Calibration

    The TRUMPF CalibrationLine tool checks and corrects the focal position and laser power on the workpiece at regular, individually definable intervals.

    Seam position control

    The sensor system detects the joint gap and controls the welding position during the welding process.

    SeamLine Pro TruDisk
    SeamLine Pro TruDisk

    Seam position control and seam geometry measurement for solid-state lasers

    SeamLine Remote product image
    SeamLine Remote

    Seam position control and seam geometry measurement for remote welding applications

    Lasers and laser systems – with us, the perfect pair. All beam sources are optimally attuned to the requirements of the TRUMPF laser systems. You can choose between numerous versions and options, resulting in a system which is precisely tailored to your task. It is, of course, also possible to integrate our lasers directly into your production lines.

    TruLaser Cell Series 1000, cost-effective laser tube welding
    TruLaser Cell Series 1000

    Cost-effective laser tube welding

    TruLaser Cell 3000, unique and universal
    TruLaser Cell 3000

    Unique and universal

    TruLaser Cell Series 7000, always perfectly equipped
    TruLaser Cell Series 7000

    Always perfectly equipped

    TruLaser Cell 8030, tried, tested and now improved even further
    TruLaser Cell 8030

    Tried, tested and now improved even further

    TruLaser Station 5005, the easy way to start with laser welding
    TruLaser Station Series 5000

    The easy way to start with laser welding

    TruLaser 1030 fiber
    TruLaser 1030 fiber

    Affordable and user-friendly compact machine

    TruLaser 2030 fiber, powerful compact machine
    TruLaser 2030 fiber

    Powerful compact machine

    TruLaser 3030 fiber, flexible standard machine
    TruLaser 3030 fiber / 3040 fiber

    Flexible standard machine

    TruLaser 3060 fiber, flexible standard machine with oversize format and multi-sheet processing
    TruLaser 3060 fiber

    Flexible standard machine with oversize format and multi-sheet processing

    TruLaser 5030 fiber, productive machine with solid-state laser
    TruLaser 5030 fiber / 5040 fiber

    Productive machine with solid-state laser

    TruLaser Weld 5000
    TruLaser Weld 5000

    A turn-key system for automatic laser welding

    TRUMPF offers you all the components you need for beam guidance from the laser to the workpiece. This also applies for various focusing optics which have proven themselves to be precise and reliable over many years of industrial use. The optics can be easily integrated – both in stand-alone processing stations as well as in complete production lines. The modular structure enables the optics to be continually adapted to the laser types as well as various processing situations.

    Focusing optics

    Regardless of whether you are welding, cutting, ablating, heat treating, or drilling, you can count on high-quality process results with robust focusing optics from TRUMPF.

    BEO D35 focusing optics for welding with solid-state lasers
    BEO D35

    Versatile application – welding, cutting, and drilling

    BEO D70 focusing optics with observation camera, crossjet, and aerator nozzle
    BEO D70

    Large working distances with small focal diameters

    Controlled focusing optics CFO
    CFO

    Intelligence for your welding process – CFO processing optics for solid-state lasers

    Programmable focusing optics

    The ideal optics for remote processing

    The TruFiber has an interface to connect TRUMPF processing optics, such as the PFO 20.
    PFO 14

    Welding and drilling with the programmable focusing optics PFO

    Programmable focusing optics PFO 20
    PFO 20

    Welding and drilling with the programmable focusing optics PFO

    TRUMPF processing optics
    PFO 33

    Welding and drilling with the programmable focusing optics PFO

    Programmable focusing optics PFO 1D
    PFO 1D

    The PFO 1D can be individually adjusted and provides outstanding weld seam quality during wobbling.

    Programmable focusing optics PFO 3D
    PFO 3D

    Welding and drilling with the programmable focusing optics PFO

    Einblick in die Programmiersoftware TruTops I-PFO
    I-PFO

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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    Contact

    Downloads

    Beam sources brochure
    Beam sources brochure
    pdf - 9 MB
    Flyer New generation TruDisk
    pdf - 254 KB
    Service & contact