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TruLaser Cell 8030, tried, tested and now improved even further
TruLaser Cell 8030, tried, tested and now improved even further
3D laser cutting machines

TruLaser Cell 8030

Tried, tested and now improved even further

TruLaser Cell 8030 rotary indexing table
TruLaser Cell 8030 rotary indexing table
3D laser cutting machines

TruLaser Cell 8030

Separate the loading and unloading area with the rotary indexing table

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    • Overview
    • Applications
    • Technical Data
    • Options
    • Software
    • Laser
    • More Less
    Productive high-end 3D laser cutting machine

    The second generation TruLaser Cell 8030 once again sets the standard for the 3D cutting of hot-formed components. As a result of new developments and optimized details, it offers even greater production reliability, combined with arguably the highest productivity on the market. You can increase your profitability due to options such as the Smart Approach, Dynamic Level 2, or the rotary indexing table.

    Maximum productivity

    Excellent dynamics, patented functions, and unique automation options

    High level of robustness

    Experience gained from the largest installed base design of 3D hot-forming machines has been applied to the new machine.

    Diverse functions

    Optimized production processes due to functions such as X-Blast Technology or ObserveLine Comfort & Professional

    Highest energy efficiency

    Combined with the TruDisk 2000, your power consumption and part costs will fall.

    TruLaser Cell 8030 – tried, tested and now improved even further
    The compact footprint of the TruLaser Cell 8030
    Compact footprint

    The setup of the TruLaser Cell 8030 is not only compact, but also extremely user-friendly and ergonomic. The rotational changer can be easily accessed from both the front and the sides. Based on your wishes and requirements, several machines can be flexibly planned in your plant layout. In doing so, you can optimize either the footprints or the preferred material flow.

    X-Blast Nozzle cutting nozzle
    X-Blast Nozzle Technology

    In comparison with standard nozzles, the X-Blast Nozzle has twice the bandwidth. This means the working distance of the nozzle can be increased, resulting in considerably fewer nozzle collisions. The process stability is also improved, which increases the quality of your components.

    Dynamic Level 2, TruLaser Cell 8030
    Dynamic Level 2

    The Dynamic Level 2 option ensures your TruLaser Cell 8030 accelerates even faster. This means that, for complex components, you can reduce your cycle times by up to 11%.

    B-pillar laser cut using the TruLaser Cell 8030

    Laser-cut B-pillar

    The TruLaser Cell 8030 reliably cuts 3D components such as B-pillars for cars. The processing of hot-formed components with the laser is considerably more cost-effective than using standard processes. Due to the flexible laser tool, components can also be adapted to new requirements simply and with flexibility – even a later time.

    Crossmember laser cut using the TruLaser Cell 8030

    Hot-formed and laser-cut crossmember

    Mass series parts can be processed particularly cost-effectively on the TruLaser Cell 8030. The NC programming also provides you with maximum flexibility for component geometry.

    TruLaser Cell 8030
    Axis travel range  
    Max. number of axes 12
    X axis travel range 3000 mm
    Y axis travel range 1300 mm
    Z axis travel range 600 mm
    B axis travel range ± 135 °
    C axis travel range n x 360 °
    Axis travel range of dynamic cutting optics ± 10 mm
    Max. size of workpiece  
    Max. size of workpiece in X 2540 mm
    Max. size of workpiece in Y 840 mm
    Max. size of workpiece in Z 370 mm
    Maximum axis speeds  
    Max axis speed, axially parallel in X 100 m/min
    Max axis speed, axially parallel in Y 100 m/min
    Max axis speed, axially parallel in Z 100 m/min
    Max. axis speed, simultaneous 173 m/min
    Max axis speed of B axis 90 RPM
    Max axis speed of C axis 90 RPM
    Max. axis acceleration  
    Max. axis acceleration, axially parallel in X 10 m/s²
    Max. axis acceleration, axially parallel in Y 10 m/s²
    Max. axis acceleration, axially parallel in Z 10 m/s²
    Max. axis acceleration, simultaneous 17.3 m/s²
    Max. axis acceleration of B axis 200 rad/s²
    Max. axis acceleration of C axis 100 rad/s²
    Max. axis acceleration, Dynamic cutting optics 40 m/s²
    Positioning accuracy  
    Positioning accuracy of linear axes (X, Y, Z) 0.08 mm
    Positioning accuracy of rotary axes (B) 0.015 °
    Lasers  
    Max. laser output 2000 W - 4000 W
    PDF <1MB
    Technical data sheet

    Download the technical data of all product variants.

    Improve the dynamics, cost-effectiveness, and productivity of your TruLaser Cell 8030 with numerous innovative options.

    Full separation in the loading and unloading area of the TruLaser Cell 8030 thanks to rotary indexing table.
    Rotary indexing table

    Is the process step of manual loading and unloading creating a bottleneck in your production? The rotary indexing table helps by completely separating the loading and unloading areas. Alternatively, you can place a robot on the unloading side as a cost-effective partial automation option. This results in the shortest cycle times with only one employee, and you can produce parts much more productively. If your requirements change over time, you can change this option to a fully automated solution at any time.

    TRUMPF MobileControl app
    MobileControl app

    With the MobileControl app from TRUMPF you can operate and monitor your machines simply and flexibly as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. In addition to the static control panel, you therefore also have another option for monitoring and controlling your machine.

    Smart Approach option, TruLaser Cell 8030
    Smart Approach

    The Smart Approach function optimizes and improves the approach behavior of the machine when the edge of the component is pierced. This patented process reduces cycle time by up to 9%, while ensuring maximum process reliability.

    FocusLine

    FocusLine enables the program-controlled setting of the focal position depending on the type of material and the material thickness. The position is adjusted using a mirror subject to water pressure, influencing the curvature of its surface.

    ObserveLine Professional

    Minor nozzle collisions can cause minimal incorrect positioning of the cutting optics, invisible to the operator. This results in increased rejects and associated costs. The ObserveLine Professional optical measuring procedure checks the positioning accuracy of the machine at regular, freely definable intervals, without the need for refitting and with virtually no effects on the cycle time. Incorrect positioning is detected and the number of rejects is reduced.

    ObserveLine Comfort

    There are various reasons as to why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring process, you detect this error quickly since this option checks every contour for a complete cut. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and you can even measure smaller hole diameters and angled punching slugs.

    Smart Optics Setup

    Smart Optics Setup is a fixture attached to the machine base unit which cuts test sheets and readjusts the machine. Implementation is even easier due to standardized macros, saving time and money.

    FastLine

    FastLine improves and optimizes the approach behavior of the machine during piercing for contour cutting. Depending on the type of material and the material thickness, as well as the number of contours to be processed, you can increase the productivity of your system by up to 60%.

    Comfort processing time display

    The Comfort processing time display ensures that you are perfectly informed at all times. It displays the remaining processing time of the component currently being processed, and provides additional information on the current status of the manufacturing job.

    Automation interface

    Depending on the degree of automation of your production system, you can choose between different interface options. The Basic option reliably provides signals for production planning systems. With the Comfort option, you can implement more simple automation options independently. The Professional option is well-suited for highly automated production.

    For all three solutions, you can profit from complete documentation and future upgrades, ensuring your standard software is always kept up to date.

    Control interface

    You can integrate new devices easily and cost effectively into the machine control via the pneumatic and electrical interface.

    TruTops Cell

    TruTops Cell

    TruTops Cell provides you with everything you need for the convenient programming of your 3D laser processing – no matter whether this is the programming of laser cutting, laser welding, or laser metal deposition programs. It loads 3D CAD data via numerous interfaces, and corrects it if required. The system automatically creates cutting suggestions in all three dimensions. It also automatically suggests devices.

    Software

    The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

    Depending on the application, you can choose from a wide range of TRUMPF CO2 and solid-state lasers and select the perfect one for your application. You then have the option of combining this with the TruLaser Cell 8030.

    TruDisk, maximum performance from the disk
    TruDisk

    Maximum performance from the disk

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the machine is available in your country.

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