Despite the larger working range, the TruMark Station 5000 gives you freedom when choosing the installation location, thanks to its compact design. For integration in a flow line, it offers you the option of workpiece flow using the openings in the side of the housing or with the flexible TruMark Station 5000 without housing (laser class 4).
Adaptable and ergonomic
Due to its intelligent, ergonomic design, the compact TruMark Station 5000 can be used as both a standing and a seated work station. We equip the machine with linear axes in the X and Y direction and rotary axes with various clamping systems, according to your requirements. The marking station offers the possibility of workpiece flow through transfer for integration in a flow line. The openings in the side of the housing offer excellent flexibility so that the TruMark Station 5000 can be expanded in line with your requirements. Its flexibility and its suitability for diverse application scenarios make the TruMark Station 5000 the true all-around solution of the TRUMPF marking systems.
The TruMark Station 5000 can be combined with all TRUMPF marking lasers.
Any emissions are immediately channeled away by the exhaust system that is integrated as standard.
Integrate the TruMark Station 5000 in your flow line or use it as a standing or seated work station.
Use the option of workpiece flow for integration in your production line.
Local heat input is used to discolor the workpiece surface. The annealing color changes depending on the material and the energy input. The surface stays smooth, which means that dirt cannot be deposited.
During engraving, the laser beam removes part of the base material, thus creating a depression. This may have steep or beveled edges.
If the material and laser wavelength are optimally matched, the dye molecules are deliberately discolored or faded. The surface remains smooth.
The laser can be used to structure surfaces for a specific function. There are various processes for this. If the surface is structured with tiny melt elevations, significantly higher adhesion effects can be achieved with the same material properties. If interlocking components are structured after the addition of micro-depressions, the running characteristics improve significantly with the same quantity of lubricant.
Surfaces are easy and quick to clean with the laser. Rust, oil, or phosphate layers can be gently removed in preparation for subsequent processes without damaging the underlying material.
Ablation partially removes thin top layers of multi-layer plastics which are applied to the basic material and have very different colors. This process can be used for the "day and night design", for example, which is used in the automotive and other industries.
During foaming, the laser heats the plastic to cause a short melting process. During the subsequent cooling process, small gas bubbles become trapped and diffuse the light that falls on them and is reflected. This type of laser marking produces a raised marking.
TruMark Station 5000
|Max. workpiece dimensions (W x H x D)||680 mm x 500 mm x 700 mm|
|Available motorized axis|
|Traverse path of the Z axis||500 mm 380 mm with TruMark 5010|
|Traverse path of the X axis||300 mm|
|Traverse path of the Y axis||300 mm|
|Traveling speed Z||1.5 m/min|
|Traveling speed X||6 m/min|
|Traveling speed Y||6 m/min|
|Connection and consumption|
|Electrical connection (voltage)||115 V - 230 V|
|Electrical connection (frequency)||50 Hz - 60 Hz|
|Dimensions and weight of work station|
|Dimensions of work station (W x H x D)||860 mm x 2000 mm x 1310 mm|
The TruTops Mark marking software makes marking with the TruMark lasers as easy as possible. The TruTops Mark program combines the marking software, CAD editor, management of laser parameters and interfaces, sequence programming with QuickFlow, and a diagnostics tool. An intuitive interface puts all the functions at your fingertips. You can easily draw and arrange graphic objects with the CAD editor. The database for laser parameters enables you to re-use optimized parameters many times over. You can use the QuickFlow sequence programming to create "drag and drop" programs that control the complete marking cycle from beginning to end. The diagnostics tool visualizes and analyzes the analog measured values recorded by its sensors.
The TruMark Station 5000 can be combined with all TRUMPF marking lasers and offers the right solution for any application.
Additional options for the TruMark Station 5000 optimize production and improve user-friendliness.
Increase your process reliability with VisionLine, TRUMPF's image processing solution. VisionLine detects the position of the component and ensures that marking takes place in the correct location. It is also possible to read out and check the marked code. The modular structure opens up numerous options. Regardless of whether the camera is looking through the scanner lens
or is laterally installed, whether one or two cameras are being used – everything is possible.
You can implement high-quality markings even on cylindrical workpieces with the help of the optional rotary axes. A rotary axis with step motor enables circumference marking on components with a weight of max. 5.5 lbs. (diameter of the hand-operated chuck: 2.56 in.). Alternatively, a rotary axis that enables circumference marking of components with max. 44 lbs. weight is available (diameter of hand-operated chuck: 6 in.).
In the event of a fault, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the fault can be remedied directly in this way, or the configuration of the laser can be modified in a way that permits you to continue manufacturing until the spare part arrives.
Integrate the jog mode option in your TruMark Station 5000 to position the movements of the A, X, Y, and Z axes using the arrow keys on the control panel of the TruMark Station instead of with the operating program. This means that the component can be correctly positioned even if you do not have software access.
A guide carriage installed on the machine frame and operated by a program-controlled drive enables precise positioning of your components up to a maximum weight of 55 lbs. The traverse path is 12 in., the repetition accuracy is ±0.0006 in., the traverse speed is 1181 in/min., and the positioning accuracy is ±0.002 in.
The swivel mechanism with scale can be freely adjusted manually and enables processing of the entire marking field width for the standard focusing lens (f = 163 mm). A clamping lever can be used to lock the swivel mechanism into place.
The exhaust system for particle and smoke emissions is integrated in the machine frame of the TruMark Station 5000 and connected to the work area via a PU hose. The integration in the machine interior does not make the footprint of the marking work station any bigger. The combined filter with activated carbon is monitored via a differential pressure switch and the volume flow rate can be adjusted with a potentiometer.
The work area can be extended with enlarged side walls for processing larger workpieces.
The TruMark Station 5000 is simple and convenient to operate. You can start the marking process easily with the foot switch.
The operating package consists of a monitor, a keyboard, and a mouse to operate the marking laser.
In the version with rotary indexing table, the TruMark Station 5000 enables loading and unloading of the outer half of the rotary plate while the marking process is still ongoing on the inner half of the rotary plate. This means that you can increase productivity and can run set-up and production processes in parallel.
All axes of the TruMark Station 5000 can be controlled using arrow keys on the control panel of the machine.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.