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TruPunch 5000, productive high-end machine
TruPunch 5000, productive high-end machine
Punching machines

TruPunch 5000

Productive high-end machine

TruPunch 5000, the fastest punching machine in the world
TruPunch 5000, the fastest punching machine in the world
Punching machines

TruPunch 5000

The fastest punching machine in the world

TruPunch 5000 with SheetMaster, SortMaster Box, GripMaster, and ToolMaster Linear
TruPunch 5000 with SheetMaster, SortMaster Box, GripMaster, and ToolMaster Linear
Punching machines

TruPunch 5000

Individual automation solution that can be expanded step-by-step

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    • Overview
    • Applications
    • Technical Data
    • Equipment
    • Software
    • Tools
    • Automation
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    Productive high-end machine

    The TruPunch 5000 sets new standards for productivity, process reliability, and flexibility. Backlash-free drives enable the highest axis acceleration, and the high rotation speed of the C axis enables extremely fast tapping, as well as the productive processing of complex contours. Due to the powerful hydraulic drive you can punch with up to 1,600 strokes per minute and mark parts with 2,800 strokes per minute. Intelligent automation components and smart functions increase your productivity and process reliability.

    1,600 strokes/min

    Punch quickly and mark parts with 2,800 strokes/min: The TruPunch 5000 sets new standards for productivity.

    Highest part quality

    The active die ensures low-scratch parts.

    Increased productivity due to automation

    From material handling to tool automation – the machine will do everything for you.

    Fast tool change

    The ToolMaster Linear for up to 90 tools guarantees a fast tool change.

    Gentle processing

    Retractable clamps ensure the highest part quality and precision.

    TruPunch 5000 product video
    TruPunch active die
    Sheet format recognition
    Integrated flattening
    TruPunch 5000 sample part with scratch-free surface

    Scratch-free surfaces with size 5 tools

    Regardless of whether you are producing extrusions or louvers, you can process sheets with flexibility using size 5 tools and the active die. For this component, the following tools were used among others: size 5 extrusion tool (active die), size 5 louver tool (active die), size 5 card guide tool, and roller offsetting tool.

    TruPunch 5000, sample part without any rework required

    Integrated flattening

    The "integrated flattening" machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself – without any post-processing.

    TruPunch 5000 medium format
    TruPunch 5000 large format
    Dimensions    
    Width 6540 mm 1 7610 mm 1
    Depth 7395 mm 1 8171 mm 1
    Height 2072 mm 1 2072 mm 1
    Max. stroke rate    
    Punching (E = 1 mm) 1600 RPM 1350 RPM
    Marking 3000 RPM 3000 RPM
    Working range    
    Punching mode, X axis 2500 mm 3050 mm
    Punching mode, Y axis 1250 mm 1550 mm
    Max. sheet thickness 8 mm 8 mm
    Max. workpiece weight 200 kg 280 kg
    Max. punching force 220 kN 220 kN
    Tools    
    MultiTool tool changing time 0.3 sec 0.3 sec
    Number of tools/clamps 18 Pieces / 3 Pieces 21 Pieces / 4 Pieces
    Part removal    
    Max. part size, part removal flap, punches 500 mm x 500 mm 500 mm x 500 mm
    Max. part size – fixed punching chute (with moving table) 80 mm x 50 mm 80 mm x 50 mm
    Consumption values    
    Average power consumption of active auto-shutdown 0.5 kW 0.5 kW
    Average power input in production 9.5 kW 9.5 kW
    PDF <1MB
    Technical data sheet

    The technical data of all product versions as a download.

    High productivity and the best quality: The innovative functions of the TruPunch 5000 guarantee the best processing results.

    Quality

    TruPunch 5000
    Table equipment

    Ball tables or brush tables are available for gentle material handling.

    TruPunch 5000 with active die
    Active die

    The descending die enables scratch-free punching and forming processes and prevents the risk of things getting caught.

    Integrated flattening

    During the punching of sheet metal, compression and tensile stresses are placed on the workpiece which can cause sheet deformation. The "integrated flattening" machine function, and the corresponding tool, make it possible to even out surface irregularities during the punching process itself.

    Repositioning cylinder
    Repositioning cylinder

    The repositioning cylinder clamps the sheet while the clamps open for repositioning.

    Efficiency

    TruPunch 5000, retractable clamps
    Retractable clamps

    You can work efficiently using the retractable clamps: They facilitate processing even in the clamp dead area.

    Skeleton-free

    TRUMPF is the first manufacturer worldwide to offer punching machines that feature skeleton-free processing. This innovation saves material and increases process safety.

    Process reliability

    Smart punch monitoring

    Before the tool change, smart punch monitoring checks whether a hole was actually punched into the sheet. In this way, the machine detects at an early stage when punches are broken, and can pass this information on to the operator.

    Smart load

    Smart load supports sheet alignment on the machine. A sensor in the clamps detects when they do not grip the sheet correctly. If this is the case, the machine table, including sheet, moves.

    Smart unload

    If a finished part does not fall through the part removal flap as expected, a sensor detects this and the error can be rectified quickly.

    Sheet format recognition

    Following the loading operation, the sheet format recognition function automatically compares the actual and target formats, thereby increasing process reliability.

    TruTops Boost

    Construct and program your laser, punching, and combination punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.

    Software

    The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

    Ball deburring tool
    Ball deburring tool

    Deburr geometries of different sizes directly on the machine. As such, you benefit from perfectly deburred workpieces and shorter production times.

    Size 5 cup tool for the active die
    Size 5 cup tool (active die)

    As a result of the special tool design, with the size 5 cup tool for the active die, you can achieve form sizes that were previously not possible. In just one stroke, a diameter of 2.2 in. and a forming height of 0.4 in. are easily possible.

    Marking from below
    Marking tool from below

    Save time by marking parts on the machine from below. The plastic ball roller of the punch gently counters the sheet, meaning there are no imprints or scratches.

    TRUMPF punching tools
    Punching tools at a glance

    TRUMPF offers the world's largest range of punching tools on the market. You will find the perfect solution for every punching and forming application.

    You can choose automation options for your TruPunch 5000 and expand it step-by-step. You benefit from increased machine utilization, a fast tool change, and increased process reliability in automated multiple-shift operation.

    The SheetMaster for fast and process-reliable loading, unloading, unstacking, and sorting

    Loading, unloading, and sorting

    The SheetMaster guarantees fast and process-reliable loading, unloading, unstacking, and sorting.

    The SortMaster Box Linear ensures low-scratch sorting of finished parts into containers which can be moved linearly

    Sorting

    Various automation solutions sort your parts for you. Discover, for example, the SortMaster Box or the SortMaster Box Linear.

    DisposeMaster, produce skeleton-free

    Disposal

    Become acquainted with solutions for the disposal of scrap skeletons and punching slugs.

    The ToolMaster Linear guarantees a fast tool change

    Tool handling

    The tool automation systems ToolMaster and ToolMaster Linear guarantee fast tool changes.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

    Footnotes
    • The dimensions are approximate; the dimensions specified in the installation plan are valid.

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