With the full-field multilaser (2 x 700 W), all lasers can be exposed to the entire build volume. The result: increase in productivity, shorter production times per component and reduction of part costs. The multilaser scan fields are automatically calibrated to each other to achieve even greater precision. This means that you achieve very high surface quality - without a single seam mark. You will receive the optional full-field multilaser with two powerful TRUMPF fiber lasers with beam diameters of 80 µm.
Flexible solution for industrial additive manufacturing
The TruPrint 3000 is a universal medium-format machine (LMF / PBF / LPBF) with industrial part and powder management. You immediately benefit from even more flexibility, quality and productivity for your additive series production: you will now receive the TruPrint 3000 metal 3D printer with two 500 watt or two 700 watt TRUMPF lasers in the full-field multilaser option.
Productivity is almost doubled, independent of the component geometry, and the part costs are significantly decreased. Automatic monitoring and calibration of the multilasers during the build job facilitates optimum quality for printed multilaser components. The latest developments in shielding gas control additionally increase the component quality and reproducibility of the parts. This is documented parallel to the build job thanks to Melt Pool Monitoring. It means that the burden of proof, for example in the medical sector, can be satisfied.
The TruPrint 3000 is extremely flexible in adapting to the individual requirements of our customers. It is used in the most varied of sectors with its build volume comprising a diameter of 300 mm and a height of 400 mm. Depending on the size and complexity of the component, your preference in the workflow and the production volume, you can be flexible in your selection between internal or external powder removal - with both processes using shielding gas. With the latter, you also minimize the 3D printer's downtime thanks to parallel to production operation.
An absorber cooler for a TRUMPF laser source produced with additive manufacturing only consists of two components. There is no need for fitting 27 individual parts together to form the assembly, as would be the case for this component when made conventionally. The printed component impresses with 90 % fewer leaks and a cooling system which is form-fitting and flow-optimized.
A wide range of application possibilities
The TruPrint 3000 is a flexible 3D printer designed for a wide range of applications from the most varied of industries. Take advantage of the laser metal fusion (LMF) technology and the benefits it offers, such as freedom of design and integrated and optimized functions.
Series production with the TruPrint 3000
Components can be arranged with flexibility in the TruPrint 3000's large build area, making the machine perfect for job shops.
A wealth of general industry applications can be optimized using laser metal fusion (LMF). As a result of 3D printing, this radial turbine blower was produced close to the final contours, which reduces post-processing work. What's more, the development of the hollow part leads to a weight reduction of up to 25%. The reduced weight enables higher speeds.
Energy & turbine
Laser metal fusion makes it possible for even complex interior structures to be generated. The laser fuses the desired part contour layer-by-layer in the powder bed, whereby any geometry is possible.
|Build volume (cylinder)||Diameter 300 mm x 400 mm Height|
|Processable materials||Metal powders for welding, such as stainless steels, tool steels, and aluminum alloys, nickel-based alloys, or titanium alloys. Current availability of materials and their parameters available on request.|
|Preheating (standard)||Up to 200 °C|
|Maximum laser power at the workpiece (TRUMPF fiber laser)||700 W|
|Beam diameter (standard)||80 μm|
|Layer thickness||20 - 150 μm|
|Build rate||5 - 120 cm³/h|
|Minimum measurable oxygen level||Up to 100 ppm|
|Connection and consumption|
|Electrical connection (voltage)||400/460 V|
|Electrical connection (current intensity)||32 A|
|Electrical connection (frequency)||50/60 Hz|
|Shielding gas||Nitrogen, argon|
|Dimensions (including filter) (W x H x D)||3385 mm x 1750 mm x 2070 mm|
|Weight (including powder)||4300 kg|
TRUMPF provides the suitable software solution with TruTops Print so you can get the best out of the TruPrint machines. The modern user interface summarizes all functionalities in a clear overview and facilitates quick access to all functions. Maximum efficiency and productivity with optimum printing quality, reproducibility and support-reduced overhang construction are ensured thanks to the high degree of flexibility and the individual options for data preparation, such as z-segmentation, as well as the intuitive and clearly arranged parameter management with fully accessible parameters. The high quality of the generated vector data in the WZA file format can be verified with the integrated BuildJob Viewer.
Data preparation suitable for your workflow
TruTops Print is already connected with numerous CAD/CAM systems for a seamless data preparation workflow. This offers you the greatest possible flexibility when selecting the data preparation software. Decide for yourself which solution suits your workflow perfectly.
Increase your productivity with the multilaser option: two TRUMPF fiber lasers, each with an output of 500 W and a 80-µm beam diameter can expose simultaneously in the build area and generate up to 80% more parts in the same time with flexibility. As such, you can ensure that parts are available more quickly and maximize flexibility when processing customer orders. As every contour is exposed by a laser, no "seam marks" are created. With the fullfield multilaser you can achieve 100% overlap coverage. The Automatic Multilaser Alignment option automatically monitors and calibrates the multilaser scan fields to each other during an ongoing build job to ensure optimum quality of the multilaser components.
The powder feeder option is the alternative to external powder removal, because powder is removed from the finished component within the process chamber using shielding gas after the LMF process. Powder can be removed internally from components which are up to 400 mm high.
You can automatically monitor the powder bed via an integrated camera in the TruPrint component chamber and the automatic image processing function. This means that you have a constant overview of the state of the component and can analyze the quality parameters layer-by-layer. A lack of powder is detected by the automatic corrective recoating option and the affected layer is automatically corrected by a new powder coating.
Deviations in the laser metal fusion process can be detected early on via sensors, and critical areas of the component can be seen. It's also possible to monitor all weld pools in parallel – this is especially helpful with the fullfield multilaser option.
Various options are available for your TruPrint to meet verification requirements. Laser power calibration, which is also for multilasers, focus position measurement and scan field calibration, enables you to measure, recalibrate when necessary, and document your measurement results.
Using TRUMPF's intelligent monitoring solutions, you can monitor, analyze and calibrate the LFM process of the TruPrint machines with ease. You can then produce even more efficiently and achieve higher component quality. The professional monitoring process makes it possible to display and analyze sensor-based data. The offer comprises solutions for monitoring the process, condition, and performance. The monitoring results can be seen directly on the HMI of the TruPrint machine or can be analyzed offline via the Monitoring Analyzer. With TruTops Monitor, you get full transparency along with the option to have remote access via a PC or tablet. Furthermore, the OPC UA interface provides full flexibility to connect to your own software solution. With the additionally available calibration functions, you can check the process-relevant parameters for optimal production conditions before the start of the build job.
Optimal handling of the powder and components is crucial for series production on an industrial scale. The industrial parts and powder management from TRUMPF enables the setup and powder removal of one or more machines, all parallel to production. This increases productivity and profitability for our customers. Standard interfaces and a wide range of different powder removal options, sieve solutions and storage opportunities facilitate maximum flexibility when setting up your system.
Powders and parameters
High-quality metal powders are the basis for reliable process conditions in additive manufacturing. The combination of recommended powders and the correct parameters creates high-quality material properties for 3D-printed components.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.