Highly reflective materials can be processed thanks to the combination of the TruPrint 1000 with the TRUMPF TruDisk 1020, one of the first industrial green lasers on the market with a wavelength of 515 nm. The TruPrint 1000 Green Edition now makes it possible to 3D print materials such as copper, copper alloys and precious metals which would be impossible or extremely difficult to process with infrared wavelengths.
Green laser: 3D printing of copper and other precious metals
As a leader in innovation and technology, TRUMPF combines the know-how on additive manufacturing with competence in developing cutting-edge industrial beam sources. The unique result: TruPrint 1000 Green Edition. The combination of the two products, TruPrint 1000 and TruDisk 1020, enables robust 3D printing of pure copper as well as the highly productive processing of copper alloys and precious metals.
Makes it possible to 3D print highly reflective materials, such as copper, copper alloys and precious metals.
Highly conductive pure copper ETP (Cu content of > 99.9 %) achieves an electrical conductivity of 100 % IACS and porosity values of far below 0.5 %.
Density values of > 99.9 % and maximum productivity with a robust process.
The depicted heat exchanger is used to cool electronic high-performance components. The cooling channels have been optimized for ideal heat transfer and for printing without a support structure to minimize post-processing. The wall thickness of the structure is below 1 mm to maximize heat transfer from the component to the cooling fluid while the heat exchanger can withstand cooling water pressures of 10 bar. Five of these heat exchangers are built within 15 hours.
The heat conductivity of the transistor cooler printed from pure copper is identical to that of conventional copper. Improved cooling capacity is achieved thanks to the newly designed and additive-optimized geometry. The redesign also enables effective direct assembly.
The conductivity of 3D printed copper inductors (Cu ETP) is identical to inductors made of conventional copper. The performance of printed inductors is also equivalent to the performance of conventionally manufactured copper inductors. The fork inductor withstands water pressures of 10 bar in the cooling channel.
TruPrint 1000 Green Edition
|Build volume (cylinder)||Diameter 97 mm x 100 mm Height|
|Processable materials||Weldable metals in powder form, such as: copper, copper alloys or precious metals. Current availability of materials and their parameters available on request.|
|Maximum laser power at the workpiece (TRUMPF fiber laser)||500 W|
|Beam diameter (standard)||200 μm|
|Build rate||Up to 25 cm³/h 1|
|Minimum measurable oxygen level||Down to 100 ppm (0.01%)|
|Connection and consumption|
|Electrical connection (voltage)||
TruPrint 1000: 230 V
TruDisk 1020: 400 V
|Electrical connection (current intensity)||
TruPrint 1000: 7 A
TruDisk 1020: 32 A
|Electrical connection (frequency)||
TruPrint 1000: 50/60 Hz
TruDisk 1020: 50/60 Hz
|Shielding gas||Nitrogen, argon|
|Dimensions (W x H x D)||
TruPrint 1000: 1445 mm x 1680 mm x 730 mm
TruDisk 1020: 1340 mm x 1430 mm x 728 mm
|Weight (including powder)||
TruPrint 1000: 650 kg
TruDisk 1020: 515 kg
TRUMPF provides the suitable software solution with TruTops Print so you can get the best out of the TruPrint machines. The modern user interface summarizes all functionalities in a clear overview and facilitates quick access to all functions. Maximum efficiency and productivity with optimum printing quality and reproducibility are ensured thanks to the high degree of flexibility and the individual options for data preparation, such as z-segmentation, as well as the intuitive and clearly arranged parameter management with fully accessible parameters. The high quality of the generated vector data in the WZA file format can be verified with the integrated BuildJob Viewer.
Data preparation suitable for your workflow
TruTops Print is already connected with numerous CAD/CAM systems for a seamless data preparation workflow.
As well as data preparation with TruTops Print, we also offer you software alternatives – for maximum flexibility when presenting your workflow. For example, the widely available and established solutions, Magics from Materialise and Siemens NX, belong to the TRUMPF software portfolio. Decide for yourself which route for data preparation is best for you.
Monitoring solutions for your additive manufacturing
The intelligent monitoring solutions from TRUMPF enable you to professionally monitor and analyze the LMF process on the TruPrint machines. As part of this, sensor-based data is recorded and processed. This offer involves solutions for the monitoring of processes, conditions, and performance. The results of the monitoring can be seen directly on the HMI of the TruPrint machine. With the TruTops Monitor product, you are also provided with complete transparency across all your machinery, along with the option of remote access to the machines – either via the desktop or with mobile access via the TruTops Fab app.
Powder and parameters
High-quality metal powders are the basis for reliable process conditions in additive manufacturing. The combination of recommended powders and the correct parameters creates high-quality material properties for 3D-printed components.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
- The actual build rate consisting of exposure and coating. Dependent on the configuration of the system, process parameters, material and fill level.
White paper: a process parameter analysis of 3D printed applications with green laser light
In the 3D printing of highly reflective and highly conductive materials, users face particular challenges regarding density, conductivity and surface roughness. Find out more about researching and analyzing process parameters from samples of pure copper and the CuCr1Zr alloy. Register now for our TRUMPF e-mail news and download our white paper for free. You will gain deeper insights into the process and its results. You can unsubscribe from the TRUMPF e-mail news at any time.