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TruMatic 6000, robust universal machine
TruMatic 6000, robust universal machine
Punch laser machines

TruMatic 6000

Robust universal machine

TruMatic 6000, punch and laser processing
TruMatic 6000, punch and laser processing
Punch laser machines

TruMatic 6000

Brings together the advantages of punch and laser processing

The robust universal machine

The TruMatic 6000 is a versatile machine with sophisticated laser and punching technology. The powerful punching head and laser guarantee high productivity and excellent quality. The clever laser concept and universal cooling interface provide outstanding energy balance. Due to the simple operating concept, you can produce parts up to 0.3 inches quickly and easily – and as a result of the intelligent software functions, with process reliability.

The best edge quality

The TruFlow CO2 laser guarantees an excellent edge quality through outstanding beam quality.

Scratch-free processing

The descending die enables scratch-free punching and forming processes.

Clever automation

With the SheetMaster, you can load, unload, and sort parts reliably and automatically.

Twice as flexible – The TruMatic 6000 is the right partner for any punching and laser task
Combined technologies – combined benefits: See the video for how to advance your production with punch laser machines – reducing your part costs, for example.
SheetMasters and tool changers
Smart functions increase the process reliability of the machine
TruMatic 6000, single cutting head strategy
One cutting head for everything

With the TruMatic 6000, you can process all types of materials and thicknesses with the same cutting head due to the beam guidance. There is no need to change the head, meaning that non-productive times are reduced.

TruMatic 6000, robust universal machine
Complete part processing – post-processing is generally not required

The electro-hydraulic punching head completely processes parts, and for the most parts, makes downstream work steps unnecessary.

TruMatic 6000, part removal flap
Safe removal

You can remove parts in a process reliable way via sensor-protected punching and loading flaps.

TruMatic 6000, honeycomb component

Flexible forming

High quality outer contours and delicate inner contours: With the slim laser head of a TruMatic, you can cut very near to, or even on, forms which have already been created. You can also achieve unusual contours with process reliability. For this component, the following tools were used: cup tool, extrusion tool, tapping tool, embossing tool – symbol (underside of the sheet), bridge tool, MultiBend size 5, and positioning tool size 5.

TruMatic 6000, component flexibility

Wide range of contour flexibility

Process sheets up to 0.3 inches thick with a wide range of contour flexibility, including tapping, countersinking, and weld positioning. For this component, the following tools were used: embossing tool, countersink forming tool, tapping tool, center boss tool, special punching tool.

TruMatic 6000, component, mechanical engineering components

Impressive tool variety

With the options of roller technology and tapping, you can also produce complex components. For this component, the following tools were used: tapping tool, cup tool, cup tool rectangular and round, and special step tool.

TruMatic 6000 large format
TruMatic 6000 medium format
Dimensions    
Width 8335 mm 1 8000 mm 1
Depth 8411 mm 1 7636 mm 1
Height 2150 mm 1 2150 mm 1
Maximum stroke rate    
Punching (E = 1 mm) 917 1/min 1000 1/min
Marking 2800 1/min 2800 1/min
Working range    
Punching mode, X axis 3050 mm 2500 mm
Punching mode, Y axis 1550 mm 1250 mm
Laser operation, X axis 3050 mm 2500 mm
Laser operation, Y axis 1550 mm 1250 mm
Combined operation, X axis 2500 mm 2500 mm
Combined operation, Y axis 1550 mm 1250 mm
Maximum sheet thickness 8 mm 8 mm
Maximum workpiece weight 230 kg 150 kg
Maximum punching force 180 kN 180 kN
Tools    
MultiTool tool changing time 0.3 s 0.3 s
Number of tools/clamps 22 pieces / 3 pieces 22 pieces / 3 pieces
Laser-specific data - TruFlow 2000    
Maximum laser power 2000 W 2000 W
Maximum sheet thickness, mild steel 8 mm 8 mm
Maximum sheet thickness, aluminum 3 mm 3 mm
Maximum sheet thickness, stainless steel 4 mm 4 mm
Laser-specific data - TruFlow 2700    
Maximum laser power 2700 W 2700 W
Maximum sheet thickness, mild steel 8 mm 8 mm
Maximum sheet thickness, aluminum 4 mm 4 mm
Maximum sheet thickness, stainless steel 6 mm 6 mm
Laser-specific data - TruFlow 3200    
Maximum laser power 3200 W 3200 W
Maximum sheet thickness, mild steel 8 mm 8 mm
Maximum sheet thickness, stainless steel 8 mm 8 mm
Maximum sheet thickness, aluminum 4 mm 4 mm
Part removal    
Maximum part size, part removal flap, punching 500 mm x 500 mm 500 mm x 500 mm
Maximum part size, fixed chute, punching (with moving table) 80 mm x 50 mm 80 mm x 50 mm
Maximum part size, part removal flap, laser 500 mm x 500 mm 500 mm x 500 mm
Consumption values    
Average power input in production - TruFlow 2000 19 kW 19 kW
Average power input in production - TruFlow 2700 21.5 kW 21.5 kW
Average power input in production - TruFlow 3200 23 kW 23 kW
Auto-shutdown active - TruFlow 2000 0.7 kW 0.7 kW
Auto-shutdown active - TruFlow 2700 0.7 kW 0.7 kW
Auto-shutdown active - TruFlow 3200 0.7 kW 0.7 kW

The TruMatic 6000 impresses with its outstanding beam quality, high level of contour precision, as well as optimum cut quality even for delicate contours. With its tried-and-tested functions, it also sets standards in terms of material handling.

Quality

TruMatic 6000, descending die
Descending die

The descending die enables scratch-free punching and forming processes. If required, the die can be lowered during positioning. The sheet then does not have any contact with the die – for both punching as well as higher forming dies. When forming downwards, there is no longer the risk of things getting caught.

TruMatic 6000, brush table
Ball tables or brush tables

For sensitive materials, which must not have any scratches underneath, you can use brush tables combined with the descending die. Parts which are to be subsequently painted, can also be processed on the handy ball table.

Process reliability

Smart functions: smart load

Smart load supports the alignment of the sheet on the machine. A sensor in the clamps detects when they do not grip the sheet correctly. If this is the case, the machine table, including sheet, moves.

Smart functions: smart unload

If a finished part does not fall through the part removal flap as expected, a sensor detects this and the machine rectifies this – the part is detached and is removed safely.

Smart functions: smart punch monitoring

Before the tool change, smart punch monitoring checks whether a hole was actually punched into the sheet. In this way, the machine detects at an early stage when punches are broken, and can pass this information on to the operator. This means that you can avoid rejects, particularly during night and weekend shifts.

Connectivity key visual
Digital connection and integration for smart solutions

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

Cost-effectiveness

Integrated flattening

During the punching of sheet metal, compression and tensile stresses are placed on the workpiece which can cause sheet deformation. The integrated flattening machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself.

Flexibility

MobileControl app

With the MobileControl app from TRUMPF you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. In addition to the static control panel, you have another option for monitoring and controlling your machine.

Oversize format processing

The machine is available in a large and medium format. The large format enables processing in a working area of up to 120 x 60 in. This means even large parts can be processed and more part geometries are possible.

TruTops Boost

Construct and program your laser, punching, and combination punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.

Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.

Offsetting roller tool

With the roller offsetting tool you can add straight and curved steps of any length to the sheet. It works at a very high processing speed.

MultiBend Extended

With the MultiBend Extended, you can create different bending lengths and heights in just one stroke. As such, you can bend parts up to 90° and a length of 3.5 in. directly on your machine.

Ejector MultiTool
Ejector MultiTool

Reliably separate your micro-joints. Remaining parts end up in the chip container through the die, without affecting process reliability.

Punching tools at a glance

TRUMPF offers the world's largest range of punching tools on the market. You will find the perfect solution for every punching and forming application.

With the automation of your TruMatic 6000 fiber, you profit from higher machine utilization, and increased process reliability in automated multiple-shift operation. The modular concept also provides you with flexibility.

SheetMaster

Loading + unloading + sorting

The SheetMaster guarantees the fast and process-reliable loading, unloading, unstacking, and sorting of your finished parts.

SortMaster Box

Sorting

The SortMaster Box automatically sorts small parts which are removed via the punching or laser flap.

GripMaster

Disposal

The GripMaster ensures convenient scrap skeleton handling. It removes scrap skeletons and remainder strips automatically and stacks them on a scissor table.

ToolMaster, flexible tool system

Tool handling

The ToolMaster provides space for 40 to 70 tools which are automatically positioned in the linear magazine of your machine. This means you can complete even complex orders with numerous tool changes quickly and automatically.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Footnotes
  • The dimensions are approximate; the dimensions specified in the installation plan are valid.

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