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Powerful induction generator: TruHeat MF 5040
Powerful induction generator: TruHeat MF 5040
Induction
TRUMPF Hüttinger

TruHeat MF Series 3000 / 5000 / 7000

Precise power for unbeatable heating efficiency

    - / -
    • Overview
    • Applications
    • Technical Data
    • Customer benefits
    • Options
    • Software
    • System components
    • More Less
    The right generator for your induction application

    Regardless of whether you have a classic heating or demanding high-tech process, the generators in the TruHeat MF Series 3000 / 5000 / 7000 deliver convincing results in any induction application. As a result of their vast power and frequency range, in addition to the variety of available hardware designs and configurations, they are extremely versatile.

    Extended frequency range

    5 kHz to 200 kHz, resulting in a broad range of applications.

    Powerful and compact

    Available in different structural designs, enabling simple integration in every environment.

    Can be used worldwide

    Due to variable line voltage (400 V to 480 V).

    Classic heating and high-tech induction

    Well-suited for hardening, soldering, melting, and annealing, as well as for epitaxy and crystal growing.

    Power ranges from 10 kW to 40 kW

    Flexible adjustment of frequency and inductor current through the parallel oscillating circuit.

    Fast process adjustment

    Shorter setup times and higher productivity due to flexible parallel oscillating circuit technology.

    Soldering the cutters of a car crusher

    Diverse applications

    The TruHeat MF Series 3000 / 5000 / 7000 generators can be used universally in diverse applications and are used in both classic fields, as well as in high-tech processes. The product family shines in particular when hardening, annealing, soldering, and melting.

    Typical area of application of the TruHeat MF Series 3000 5000 7000: Epitaxy

    Epitaxy

    Deposition of single-crystal layers on a substrate of the same material, e.g. in LED manufacturing.

    Crystals grown as per the Czochralski process

    Crystal growing

    Artificial manufacturing of crystals, e.g. crucible pulling as per the Czochralski process.

    Output                    
    Rated output 10 kW 20 kW 30 kW 40 kW 10 kW 20 kW 30 kW 20 kW 30 kW 40 kW
    Maximum output voltage 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff 600 V eff
    Nominal operating frequency 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz 5 kHz - 200 kHz
    Length, power cable 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m 5 m - 25 m
    Network connection data                    
    Line voltage (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V (±10%) 400 V - 480 V
    Line frequency 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz 50 Hz - 60 Hz
    Network input power 23 kVA 25 kVA 37 kVA 49 kVA - 25 kVA 37 kVA 25 kVA 37 kVA 49 kVA
    Power factor 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96 0.96
    Communication interfaces                    
    Analog/digital Yes Yes -
    Yes
    Yes Yes -
    Yes
    Yes Yes -
    Yes
    Yes
    RS 232 / RS 485 Yes Yes -
    Yes
    Yes Yes Yes -
    Yes
    -
    -
    Yes
    Yes -
    Yes
    PROFIBUS Yes Yes -
    Yes
    Yes Yes -
    Yes
    Yes Yes -
    Yes
    Yes
    Housing                    
    Weight 87 kg 87 kg 87 kg 87 kg 105 kg 105 kg 105 kg 220 kg 220 kg 220 kg
    IP protection class IP21 IP21 IP21 IP21 IP21 IP21 IP21 IP54 IP54 IP54
    Cooling requirements                    
    Max. water pressure 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar 6 bar
    Min. pressure differential 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar 3 bar
    Min. flow rate 16.5 l/min 16.5 l/min 16.5 l/min 16.5 l/min 16.5 l/min 16.5 l/min 16.5 l/min 21.5 l/min 21.5 l/min 21.5 l/min
    Coolant temperature - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C - 35 °C
    Outer circle                    
    Weight 21 kg 21 kg 21 kg 21 kg 21 kg 21 kg 21 kg 21 kg 21 kg 21 kg
    IP protection class IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54
    General                    
    Overall efficiency 87 % 87 % 87 % 87 % 87 % 87 % 87 % 87 % 87 % 87 %
    Certificates / standards CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity CE declaration of conformity
    Ambient conditions                    
    Outside temperature 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C 10 °C - 45 °C
    PDF <1MB
    Technical data sheet

    The technical data of all product versions as a download.

    Can be used globally without technical modifications

    Can be used flexibly and worldwide

    The amount of space required is low, which means it can be easily integrated in any application environment – the construction with a separate parallel oscillating circuit enables flexible arrangement in the process – a distance of up to 82 feet can be achieved between the generator and the application. With the variable line voltage, the generators can be used globally without technical modifications; the wide variety of available interfaces facilitates configuration and operation.

    Ideal solution for temperature-controlled processes

    Ideal solution for temperature-controlled processes

    Parallel oscillating circuit technology reduces setup times, improves productivity, and extends the application spectrum. As a result of flexible power control from almost 0% to 100%, temperature-controlled processes can be optimally controlled using the TruHeat MF Series 3000 / 5000 / 7000 generators. Reliability and long-term stability in operation guarantee a high level of productivity and reproducibility of the results. The taps of the MF output transformer enable easy adjustment to various induction processes.

    Various options are available to ensure optimal adjustment of the MF generators to the given application.

    Switchable output voltage

    The output voltage can be switched from 300 V to 600 V, providing optimal adjustment to demanding heating processes.

    Undervoltage trip

    With the undervoltage trip option, it is possible to switch off the generator via potential-free contacts.

    Safety switch device

    The safety switch device is required for operation of the MF generator or the induction system in the Performance Level according to ISO 13849.

    User-friendly software TruControl Power

    Operating program TruControl Power

    Using the Windows-based TruControl Power software, the generator can be conveniently operated, configured, and monitored from a PC or laptop.

    The choice of suitable system components means that the MF generators can be optimally adjusted to the required application.

    The best process results due to sophisticated inductor design
    Inductors

    The inductor geometry is specifically adjusted for the required heating process (ring, line or mold inductor).

    Coaxial transformer for highly efficient heating processes of the smallest geometries
    Coaxial transformers

    Coaxial transformers are used for optimal power adjustment between the generator and inductor. They are available with transformation ratios of 6:1, 9:1, and 12:1.

    Pyrometers for non-contact temperature measurements on different surfaces
    Pyrometers and program controllers

    Pyrometers are used for non-contact temperature measurements on surfaces up to 3632 °F. A coupled program controller enables temperature profiles to be followed precisely.

    Professional cooling for heating processes: Process cooler with hoses
    Process coolers

    Process coolers ensure reliable dissipation of process heat. Versions are available for various power ranges.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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    Contact

    Downloads

    TruHeat MF Series 3000 / 5000 / 7000 brochure
    TruHeat MF Series 3000 / 5000 / 7000 brochure
    pdf - 622 KB
    Service & contact