TruFiber S

Overview

Optics focus the laser beam precisely onto the workpiece - exactly at the point where the processing takes place. TRUMPF offers two variants for this:

Classic processing optics (BEO) focus a laser beam on a fixed processing point. To cover the processing surface, either the optics or the workpiece must be moved.

Programmable focusing optics (PFO) use mirrors to flexibly direct the laser beam to any position in the processing field - without any mechanical movement of the workpiece or optics.

All optics can be combined via an interface with various sensors for process monitoring - from TRUMPF or third-party suppliers.

PFO 20

Compact 2D scanner optics for welding and cleaning on small processing surfaces.

• Cost-effective entry into remote welding and ideal for smaller components or rooms.
• Most dynamic PFO thanks to particularly light mirrors and optimized galvo architecture.

PFO 33 (12 kW)

High-performance 2D scanner optics for demanding requirements on large processing surfaces.

• Proven industry standard: The most frequently used scanner optics for many applications.
• Powerful: Ideal for deep weld seams and high removal rates.
• Process-synchronized quality assurance: Enables reliable and precise welding depth monitoring thanks to OCT technology.
• High speed thanks to lightweight mirrors and optimized galvo architecture.

PFO 33 (6 kW)

The PFO 33 is designed for laser processes where reproducible seam quality, stable energy input and high output are required – requirements typically encountered in battery and drive manufacturing.

Its optimized beam guidance, welding precision and temperature stability ensure consistent processes even in continuous operation.

• Process-synchronized quality assurance: Enables reliable and precise weld seams.
• Flexible PFO configuration: based on customer requirements. All TRUMPF components can be flexibly combined and adapted to your process.
• Compact design: The minimal space requirements facilitates integration into machines and robot systems for greater mobility and faster cycle times.

PFO 3D

Intelligent 3D scanner optics for laser welding and surface processing - delivering consistently high beam quality at varying working distances, ideal for complex welding jobs, flexible manufacturing, and quality control in the automotive industry.

• Precise 3D processing: High dynamics and constant beam quality throughout the entire work area.
• Flexible integration: Can be easily integrated into automated and robot-supported production lines with large components.
• Intelligent process control: In combination with the TruTops I-PFO option, the optics take over complete coordination with the robot.
• Process-synchronized quality assurance: Enables reliable and precise welding depth monitoring thanks to OCT technology.

BEO D70

Our most powerful processing optics for demanding applications.

• Proven industry standard: The most frequently used processing optics for many applications.
• Robust design: The smart monitoring functions further increase safety and process stability. High resistance to contamination and back-reflections.
• High tightness: The optionally available Multifocus element enables particularly stable and gas-tight weld seams.
• Can be combined with programmable motor-driven focus setting procedure and our smart sensor systems: Also enables monitoring of the welding process with VisionLine OCT.

BEO D50

Powerful mid-range for stable processes.

• High process stability: An optional shielding gas nozzle ensures clean weld seams.
• Robust design: The smart monitoring functions increase safety and process stability.
• High tightness: The optionally available Multifocus element enables particularly stable and gas-tight weld seams.
• Can be combined with our smart sensor systems: Also enables monitoring of the welding process with VisionLine OCT.

PFO SR

Compact and highly dynamic 2D small-field scanner for precise laser processing in the smallest of spaces.

• Work in confined spaces and complex components thanks to compact design.
• Maximum precision when processing fine and sensitive components thanks to smart features.
• Extremely fast laser wobbling due to particularly small and light mirrors.
• Easy integration into existing - also robot-supported - production systems thanks to compact housing, remote control and optional coaxial nozzle.

BEO D70 swivel optics

Compact swivel optics for OEM applications - consisting of the BEO D70 focusing optics and an integrable swivel module.

• Safe and stable: Smart monitoring functions ensure process stability and protect the laser from contamination and back-reflections.
• Can be combined with our smart sensor systems
• Depending on the design of the focusing optics, the swivel optics can be used for 2D and 3D welding.

Overview

Whether it is welding, marking, or surface processing - our sensor systems measure, control, and document the factors that determine the quality of your laser processes: They detect the position of each component, control the laser power, focus, and temperature, and inspect the seam or marking. Fully documented and traceable. And because they use the same control as our lasers, they are ready for use without any integration effort. Find out here which system is right for your application.

VisionLine

During welding, VisionLine ensures that the weld is precise and meets your specifications: It assists with setup, detects the position of each component, and inspects the weld seam down to the welding depth - even in places the human eye cannot reach. This is how you achieve consistent results, seam by seam.

CalibrationLine

CalibrationLine keeps laser parameters stable over time: It continuously measures laser power and focus, and detects early on when, for example, contamination or maintenance has caused the values to shift. The control automatically makes adjustments before component quality is compromised. For processes that continue to run in synchronization even after weeks.

Temperature control

The temperature control ensures the correct heat input: It measures the temperature in the process zone using a pyrometer and provides the values that the control uses to adjust the energy flow. For applications where every degree counts - from plastic welding to laser cladding and surface hardening.

Overview

How much standstill can you afford? Production downtime costs time, money - and, in the worst case, customers. To ensure that your lasers and laser systems remain operational in the long term, we support you with sophisticated services. This includes predictive condition monitoring, rapid assistance in the event of an emergency and individual service packages at fixed, predictable costs - tailored precisely to your needs.

Condition Monitoring for lasers and laser systems

With Condition Monitoring, our experts - supported by TRUMPF's own algorithms - keep a constant eye on the condition of your lasers. Critical changes are detected at an early stage before unplanned downtime occurs.

Technical Service

No matter where you produce: Our service engineers will be there for you quickly if the worst comes to the worst. Thanks to in-depth manufacturer know-how and regular training, they have outstanding expertise - and ensure that your lasers and laser systems are quickly ready for use again.

Remote Support

In the event of a fault, every minute counts: With TRUMPF Remote Support, you receive immediate help from our experts - via secure remote access, without having to travel or wait for a service technician.

Genuine Parts

Our TRUMPF Genuine Parts are perfectly matched to your lasers and laser systems, available worldwide - and can be delivered to you quickly in an emergency. For maximum performance, minimum downtime and long-term investment security.

Service Agreements

As much service as you need: Our Service Agreements offer graduated service packages - tailored precisely to your needs and at fixed, predictable costs. From Remote Support and maintenance to full service packages.

Overview

Do you want to get more out of your production? Unclear data, complex requirements or unexpected errors often slow down production. Our solutions help you to overcome these hurdles - with structured data management, individual application support and training or AI-supported process optimization. This allows you to improve your processes, reduce errors and react more flexibly to new challenges.

Quality Data Storage

Use Quality Data Storage to record the process data of your lasers and laser systems locally, seamlessly and in a structured manner - audit-proof, transparent and optimally prepared for verifications, analyses and process optimizations.

Smart View for lasers and laser systems

Keep an eye on all relevant data: With Smart View, you can create individual dashboards with precisely the information and key figures that are crucial for the optimal use of your lasers and laser systems - from performance data to statuses and energy consumption through to program changes.

Easy Model AI

More independence from component and ambient conditions: EasyModel AI is an AI training tool that, in combination with TRUMPF's VisionLine Detect image sensor technology, significantly improves feature detection before welding - even in the presence of interfering influences such as shadows, reflections or dirt. The laser beam is positioned precisely and an even more exact welding result is achieved, which leads to higher production quality, shorter cycle times and more robust processes.

Training and education

Whether operation, programming or maintenance: With TRUMPF training courses &, your employees will get the most out of machines and software - and master changing orders and new customer requirements with confidence.

Advice in our application centers

In our laser application centers at eight locations worldwide, we work with you to optimize processes, solve application-specific challenges - and thus create the basis for consistent quality, shorter start-up phases and a faster time to market.