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TRUMPF TruFlow 6000 continuous wave laser

TruFlow

Our unwavering CO2 lasers -for welding, cutting, and surface finishing under harsh conditions

2 - 20 kW Laser power range
10.6 μm Wavelength

An overview of our TruFlow models

Product Variants TruFlow Continuously adjustable power range Wavelength
TruFlow 2000
100 W - 2000 W 10.6 μm
TruFlow 2700
135 W - 2700 W
TruFlow 3200
160 W - 3200 W
TruFlow 4000
200 W - 4000 W
TruFlow 5000
250 W - 5000 W
TruFlow 6000
300 W - 6000 W
TruFlow 8000
400 W - 8000 W
TruFlow 12000
600 W - 12000 W
TruFlow 15000
750 W - 15000 W
TruFlow 20000
1000 W - 20000 W

Rugged, high-power CO2 laser

– for a wide range of applications

Whether used for welding, cutting, or surface processing, TruFlow lasers are highly versatile - even in applications where other laser technology reaches its limits. Its wavelength of 10.6 µm allows for a wide range of materials: from metals to plastics, and glass to organic materials. Even corroded surfaces can be machined reliably. The power spectrum of 2 to 20 kW also opens up a wide variety of applications, from laser epitaxy for semiconductors and material removal, through to the welding of large format components. A robust resonator and a magnetically levitated blower ensure stable processes, minimal maintenance, and a long service life even under harsh industrial conditions.

What sets the TruFlow Special

– Its special features at a glance
Processing a wide variety of materials with a wavelength of 10.6 µm
Processing a wide variety of materials with a wavelength of 10.6 µm

The 10.6 µm wavelength of our TruFlow lasers enables processes that cannot be achieved with conventional solid-state lasers, or can only be achieved with extreme effort and at high cost. This allows them to process a wide variety of materials, such as wood, glass, metal, plastic, and composites. Applications in semiconductor manufacturing are also possible, including laser annealing - a process in which the material is heated to several hundred degrees Celsius within milliseconds.

More applications with power ratings up to 20 kW
More applications with power ratings up to 20 kW

With laser powers ranging from 2 to 20 kW, the TruFlow offers a wide range of options for different material thicknesses and applications. It really stands out at high power levels: Starting at 12 kW, the TruFlow is one of the few CO2 lasers available on the market.

Reliable processes even under harsh conditions
Reliable processes even under harsh conditions

The TruFlow operates reliably even under harsh industrial conditions, such as in steel manufacturing or shipbuilding. Its mechanically robust and temperature-stable resonator is designed for accelerations of up to 5 m/s². The beam quality thus remains consistent even in the event of vibrations and temperature fluctuations, ensuring the quality of your processes does the same.

Less maintenance thanks to a wear-free blower
Less maintenance thanks to a wear-free blower

The TruFlow blower is mounted on magnetic bearings and driven magnetically. As a result, it operates completely wear-free unlike mechanical drives. This reduces maintenance requirements and increases operational safety. Magnetic technology also prevents damage during power outages or emergency shutdowns and eliminates contaminations from lubricants.

Lower safety requirements and easy integration thanks to good absorption
Lower safety requirements and easy integration thanks to good absorption

Many materials absorb TruFlow wavelengths particularly well. As a result, there are fewer dangerous reflections than with solid-state lasers, and the effort required for necessary protective measures is reduced. This makes it easier to integrate TruFlow into existing production environments.

TruFlow in use

– What you can expect

Whether fine structures in semiconductor manufacturing, fiber-reinforced composites, or large-format thick sheets: The TruFlow handles a wide variety of applications and challenging materials. You can use it to create epitaxial layers, precisely ablate, cut, or weld material. It operates reliably even under harsh industrial conditions.

Laser epitaxy for semiconductors

Laser epitaxy for semiconductors

In laser epitaxy for semiconductor manufacturing, you heat and vaporize substrates such as oxides, sapphire, silicon, silicon carbide, or aluminum nitride to create high-quality crystalline layers. This requires temperatures of more than 2,000 degrees Celsius and precisely defined wavelengths - requirements that cannot be met using conventional methods.

The TruFlow wavelength of 10.6 µm is absorbed exceptionally well by many of these substrate, heating them to more than 2,000 degrees Celsius. You can thus produce high-quality, ultra-thin crystal layers with high uniformity.

Cutting and ablation of organic and composite materials

Cutting and ablation of organic and composite materials

Carbon or glass fiber composites cannot, or can hardly, be cut or ablated precisely using conventional laser wavelengths. Alternative methods, such as waterjet cutting, are possible, but they are often time-consuming and expensive.

Many composite and organic materials absorb the 10.6 µm wavelength of the TruFlow particularly well. This allows you to cut these materials with precision, ablate specific structures, or strip away layers of paint without having to resort to time-consuming alternative methods.

Cutting and welding of large format thick sheets

Cutting and welding of large format thick sheets

Large format thick sheets and metal coils used in heavy industry are often contaminated with oil, dirt, particles, or oxide films. When cutting and welding with other lasers, this can result in rough cutting edges, pores, or defects. The optics in the processing head may also wear more quickly.

With its 10.6 µm wavelength, the TruFlow reliably processes even dirty, rusty, or oily surfaces. You can thus achieve consistent weld seams and clean cutting results even under challenging surface conditions.

One system. Everything from TRUMPF.

– Discover available components and services for this laser

A laser alone is not a solution. Only in combination with precise optics, intelligent sensor technology and tailor-made services can a system be created that makes your applications possible and ensures reliable processes. With TRUMPF, you have a partner who not only supplies technology, but also reliable process results - solutions that measurably advance your production and pay off through sustainable success.

A conversation with TRUMPF service engineers

Services for maximum system availability

to keep your production running

Overview

How much standstill can you afford? Production downtime costs time, money - and, in the worst case, customers. To ensure that your lasers and laser systems remain operational in the long term, we support you with sophisticated services. This includes predictive condition monitoring, rapid assistance in the event of an emergency and individual service packages at fixed, predictable costs - tailored precisely to your needs.

Condition Monitoring key visual

Condition Monitoring for lasers and laser systems

With Condition Monitoring, our experts - supported by TRUMPF's own algorithms - keep a constant eye on the condition of your lasers. Critical changes are detected at an early stage before unplanned downtime occurs.

Condition Monitoring, Servicetechniker repariert Maschine

Technical Service

No matter where you produce: Our service engineers will be there for you quickly if the worst comes to the worst. Thanks to in-depth manufacturer know-how and regular training, they have outstanding expertise - and ensure that your lasers and laser systems are quickly ready for use again.

Remote Support

In the event of a fault, every minute counts: With TRUMPF Remote Support, you receive immediate help from our experts - via secure remote access, without having to travel or wait for a service technician.

Technical Service Genuine Parts key visual

Genuine Parts

Our TRUMPF Genuine Parts are perfectly matched to your lasers and laser systems, available worldwide - and can be delivered to you quickly in an emergency. For maximum performance, minimum downtime and long-term investment security.

TRUMPF Service Agreements key visual

Service Agreements

As much service as you need: Our Service Agreements offer graduated service packages - tailored precisely to your needs and at fixed, predictable costs. From Remote Support and maintenance to full service packages.

Services for performance optimization

so that performance becomes best performance

Overview

Do you want to get more out of your production? Unclear data, complex requirements or unexpected errors often slow down production. Our solutions help you to overcome these hurdles - with structured data management, individual application support and training or AI-supported process optimization. This allows you to improve your processes, reduce errors and react more flexibly to new challenges.

Process optimization

Advice in our application centers

In our laser application centers at eight locations worldwide, we work with you to optimize processes, solve application-specific challenges - and thus create the basis for consistent quality, shorter start-up phases and a faster time to market.

Is the laser suitable for your project?
Let us find out!

In our laser application centers (LAC), we work with you to determine the optimum parameters for your application - even directly on your component.

Inquire now

Questions? Ideas? Concrete plans?
We can help you!

Whether technical details, prices or individual requirements: Whatever your concerns - we will give you the answer that will help you move forward.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.