The setup of the TruLaser Cell 5030 Hotforming Edition is not only compact, but also extremely user-friendly and ergonomic. The rotary table can be easily accessed from both the front and the sides. The machine layout configuration is flexible so that the hall can be set up according to your requirements.
Your 3D laser cutting machine for hot-formed components
3D laser cutting
Would you like to start 3D cutting with an attractive price-performance ratio without compromising quality? Then the TruLaser Cell 5030 Hotforming Edition is the system for you. It is ideal for customers who wish to expand their production but do not yet require maximum productivity. The mid range system incorporates a large number of the TruLaser Cell 8030's innovative functions, and is superior to comparable products on the market in terms of dynamics, functions and robustness.
With good basic machine dynamics with Dynamic Level 3, the machine outperforms the competition in the same segment.
The rotary table minimizes the rotation time. When combined with optimized approach and departure motions, short non-productive times can be achieved.
Experience gained from the largest install base design of 3D hot-forming machines has been applied to the new machine.
Optimum production processes due to functions such as X-Blast technology, FastLine Cell Basic or ObserveLine Comfort & Professional.
Hot-formed and laser-cut crossmember
Mass series parts can be processed cost-effectively on the TruLaser Cell 5030 Hotforming Edition with a reduced initial investment. The NC programming also provides you with maximum flexibility for component geometry.
The TruLaser Cell 5030 Hotforming Edition reliably cuts 3D components, such as, B-pillars for cars. The processing of hot-formed components with the laser is more cost-effective than using standard processes. With the flexible laser tool, components can also be easily adapted to new requirements – even at a later time.
TruLaser Cell 5030 Hotforming Edition
|Axis travel range|
|Maximum number of axes||5|
|X axis travel range||3300 mm|
|Y axis travel range||1500 mm|
|Z axis travel range||600 mm|
|B axis travel range||± 135 °|
|C axis travel range||n x 360 °|
|Maximum workpiece size|
|Maximum workpiece size in X||2840 mm|
|Maximum workpiece size in Y||1040 mm|
|Maximum workpiece size in Z||370 mm|
|Maximum axis speeds|
|Maximum axis speed, axially parallel in X||60 m/min|
|Maximum axis speed, axially parallel in Y||60 m/min|
|Maximum axis speed, axially parallel in Z||60 m/min|
|Maximum axis speed, simultaneous||104 m/min|
|Maximum axis speed of B axis||60 1/min|
|Maximum axis speed of C axis||60 1/min|
|Maximum axis accelerations|
|Maximum axis acceleration, axially parallel in X||9.5 m/s2|
|Maximum axis acceleration, axially parallel in Y||9.5 m/s2|
|Maximum axis acceleration, axially parallel in Z||9.5 m/s2|
|Maximum axis acceleration, simultaneous||16.5 m/s2|
|Maximum axis acceleration of B axis||200 rad/s2|
|Maximum axis acceleration of C axis||100 rad/s2|
|Positioning accuracy of linear axes (X, Y, Z)||0.08 mm|
|Positioning accuracy of rotary axes (B)||0.015 °|
|Maximum laser power||3000 W - 4000 W|
|Rotary table automation|
|Maximum loading per side||300 kg|
|Typical total non-productive time||4.8 s|
|Typical rotation time||2.5 s|
|Diameter of rotary plate||4000 mm|
|Working height||700 mm|
TruTops Cell provides you with everything you need for the convenient programming of your 3D laser processing – no matter whether this is the programming of laser cutting, laser welding, or laser metal deposition programs. It loads 3D CAD data via numerous interfaces, and corrects it if required. The system automatically creates cutting suggestions in all three dimensions. It also automatically suggests devices.
The software portfolio from TRUMPF optimises your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customised Industry 4.0 solutions for your Smart Factory.
Depending on the application, you can choose from a wide range of TRUMPF CO2 and solid-state lasers and select the perfect one for your application. You then have the option of combining this with the TruLaser Cell 8030.
There are various reasons why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring procedure, you can detect this error quickly since this option checks every contour for a complete cut – all this is carried out twice as fast as comparable systems on the market. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and you can even measure smaller hole diameters and angled punching slugs.
Minor nozzle collisions can cause minimal incorrect positioning of the cutting optics, invisible to the operator. This results in increased scrap and associated costs. The ObserveLine Professional optical measuring procedure checks the positioning accuracy of the machine at regular, freely definable intervals, without the need for refitting and with virtually no effects on the cycle time. Incorrect positioning is detected and the number of rejects is reduced.
Smart Optics Setup is a fixture attached to the machine base unit which cuts test sheets and readjusts the machine. Implementation is even easier due to standardized macros, saving time and money.
FocusLine enables the program-controlled setting of the focal position depending on the type of material and the material thickness. The position is adjusted using a pressurized mirror, influencing the curvature of its surface.
You can integrate new devices easily and cost effectively into the machine control via the pneumatic and electrical interface.
TruTops Cell Basic enables you to adjust programs more easily, more quickly, and more reliably directly at the machine. Navigating within the NC program is incredibly simple, as the contour to be changed with the corresponding NC text can be selected by a simple click of the mouse. All changes made are visualized immediately and ensure unprecedented reliability when working in the program.
With the MobileControl app from TRUMPF you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. In addition to the static control panel, you have another option for monitoring and controlling your machine.
FastLine Cell Basic improves and optimizes the approach behavior of the machine during piercing for the cutting of the contour. Depending on the type of material and the material thickness, as well as the number of contours to be processed, you can increase the productivity of your system by up to 20%.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.