Full accessibility due to the intelligent beam guard concept
The fastest tube cutting machine in the world
The TruLaser Tube 5000 fiber takes advantage of the strengths of solid-state lasers in a way that no other machine ever has before. For you as a user, this means short processing times for a large range of possible tubes and profiles.
With RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours.
Thanks to its open concept, the TruLaser Tube 5000 fiber offers optimum access.
With the clamping system of the TruLaser Tube 5000 fiber, tubes can be manufactured across the entire clamping range without the need for retooling.
The TruDisk solid-state laser and high-quality cutting data produce the best possible results.
The bevel cutting option enables high-quality bevel cuts of up to 45°.
The state-of-the-art sensor system ensures your entire machining process runs smoothly.
Cut out another work step: The TruLaser Tube 5000 fiber taps threads.
More options for designers: the TruLaser Tube 5000 fiber cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.
For single-piece or series production, laser tube cutting guarantees maximum flexibility for the design of shop furniture.
The TruLaser Tube 5000 fiber can process tubes with thick walls. This is a great advantage for manufacturers of components for agricultural machinery, for example.
In manufacturing, the automation solutions of the TruLaser Tube 5000 fiber enable the efficient production of high-quality components such as fitness equipment, where the laser delivers long-term accuracy in tube processing.
Mechanical and apparatus engineering
The possibilities offered by laser tube cutting technology mean that mechanical engineers can replace or optimize sheet metal designs. To do this, designers are finding intelligent ways to combine tube and sheet metal construction techniques.
TruLaser Tube 5000 fiber
|Maximum outside diameter||152 mm|
|Maximum outside diameter (optional)||170 mm 1|
|Maximum side length and outer circle diameter||152 mm / 170 mm|
|Maximum raw material length for automatic loading|
|for LoadMaster Tube 6.5 m||6500 mm|
|for LoadMaster Tube 8.0 m||8000 mm 2|
|Finished part length|
|for unloading unit 3 m||3000 mm|
|for unloading unit 3 m + 1.5 m||4500 mm 2|
|for unloading unit 6.5 m||6500 mm 2|
|for unloading unit 6.5 m + 1.5 m||8000 mm 2|
|Maximum path weight (standard/optional)||20 kg/m / - kg/m|
|Maximum raw material weight with automatic loading|
|with LoadMaster Tube 6.5 m||130 kg|
|with LoadMaster Tube 8.0 m||160 kg|
|Laser-specific data - TruDisk 2001|
|Maximum laser power||2000 W|
|Maximum material thickness, mild steel||8 mm|
|Maximum material thickness, stainless steel||4 mm|
|Maximum material thickness, aluminum||2 mm|
|Maximum material thickness, copper||3 mm|
|Maximum material thickness, brass||3 mm|
|Laser-specific data - TruDisk 3001|
|Maximum laser power||3000 W|
|Maximum material thickness, mild steel||8 mm|
|Maximum material thickness, stainless steel||5 mm|
|Maximum material thickness, aluminum||6 mm|
|Maximum material thickness, copper||4 mm|
|Maximum material thickness, brass||4 mm|
|Consumption values - TruDisk 2001|
|Average power input in production||8 kW|
|Consumption values - TruDisk 3001|
|Average power input in production||9 kW|
With smart profile detection, you can even load profiles with challenging geometries automatically.
SeamLine Tube identifies weld seams or markings in order to align each tube correctly on the machine. As an option, the function can scan the inside of the tube.
With RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours. Particularly on thinner materials this is a huge productivity advantage for your production.
Expand your processing spectrum
You can expand your range of parts with high-quality bevel cuts of up to 45°.
As an option, the TruLaser Tube 5000 fiber integrates a process step by tapping threads. You have the choice, because you can insert a variety of tools for tapping threads in the standardized tool adapter
Produce with even more flexibility: With the new clamping technology, you have even more freedom in terms of the outer circle of round tubes.
Process reliability and operator support
With the single-cutting-head strategy, you can process multiple material types and thicknesses without changing the cutting head.
Your machine is ahead of the game: sensors detect whether or not a part has been correctly ejected.
One glance is enough: Due to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements which influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.
With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the tube storage, or to change the program.
The magnetic coupling with bellows protects the cutting head. In the event of a collision, the cutting head deflects, which prevents structural damage. It can then be moved manually into the starting position again. This means that production can be resumed after a short time.
Fast and process reliable – the right way to label parts with a standardized 2D industry code using a laser.
Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.
No more adjustments by hand: the FocusLine control mechanism keeps the focal position of the laser constant and automatically adapts it to the material.
PierceLine controls and monitors the piercing process. The piercing process is ended as soon as the material is completely cut through. This leads to more accurate results and shorter processing times.
With TruTops Tube, the software with an integrated 3D design module for excellent production reliability and accuracy, you can process even complex tube designs with great efficiency and speed.
Record and analyze machine data, including idle states, error messages, causes of malfunctions, and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor will inform you immediately about the cause, allowing you to respond quickly.
The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.
With the LoadMaster Tube loading unit you can minimize your setup times. The practical bundle space automatically provides the unprocessed material. It is also possible to set up the LoadMaster at the front of the machine. This enables you to adapt the layout of the machine perfectly to your material flow.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
- Round tubes with a diameter of 152 mm to 170 mm can only be manually loaded.
- Value for extended versions (option)