Quick programming, safe welding
The welding cell is a fully equipped machine tool, tested by the Technical Supervisory Association (TÜV) and certified with CE. This includes an exhaust system, housing with anti-glare protection and safety equipment in line with TRUMPF standards. You can launch, program and operate the welding cell with very little training - video tutorials will do the job. You can utilize the welding cell in one- or two-station operation, depending on the component and lot size. This means, for example, that you can either process a larger component or smaller components in larger batches parallel to production.
Using the operating unit on the welding torch and simple programming directly at robot control
Safety cabin with anti-glare protection, self-cleaning exhaust system, LED lighting and collaborative robot
Set the machine up at the desired location and start operation within just a few hours
Thanks to high-performance equipment from Fronius and set-up parallel to production using two-station operation
Console made of mild steel, 25 mm plate on 8 mm curved sheet metal with five weld seams. Even for just one piece, automated welding of this component is 21% faster (including programming) than manual welding.
Transport securing device
Transport securing device made of 6 mm mild steel. Thanks to this component, you can save 63% with automated welding compared to manual welding, starting from a lot size of 8.
Junction box made of 3 mm chromium nickel-steel. The CMT welding process from Fronius applies very little heat to the component. Thanks to its consistent surface shingling, the weld seam satisfies high visual demands.
This sample part shows CMT-welded aluminum as an I-joint with a thickness of 1 mm.
Stainless steel corner joint
This sample part shows welded stainless steel as a corner joint with a thickness of 1 mm.
Mild steel T-joint
This sample part shows welded mild steel as a T-joint with a thickness of 8 mm.
TruArc Weld 1000
|Type||Collaborating industrial robot arm|
|Number of axes||6|
|Repeatability||+/- 0.05 mm|
|Type||FRONIUS TPS 320i C PULSE|
|Welding current range MIG/MAG||3 A - 320 A|
|Dimensions and weights|
|Cabin dimensions||3605 mm x 2454 mm x 2818 mm|
|Typical maximum part size (with closed telescopic center separation)||600 mm x 600 mm x 600 mm|
|Typical maximum part size (with open telescopic center separation)||2000 mm x 600 mm x 600 mm|
Combination of intuitive operating unit on the welding torch and simple programming directly at robot control for minimum programming times. The design of the machine's central operating unit is simple and clear.
Collaborative robot UR10e with six axes and force moment sensor. The linear axis positions the robot on the left or right.
Safety cabin with integrated exhaust system, automatically opening anti-glare protection and lighting. The extendible partition wall divides the work area for two-station operation if required.
High-performance welding equipment from Fronius: TPS 320i C PULSE welding source including welding package PMC, ultra-slim 350 ampere torch and external wire feed system.
3D welding table by Demmeler with hole pattern D16 in a 50 x 50 mm grid and hardened surface. The table's dimensions are 2000 x 1000 x 100 mm.
User-friendly loading of heavy and large components and devices is possible with this option. To do so, the cab cover is opened individually over the two stations and the component is loaded into the machine interior by crane.
The optional technology package CMT welding ensures higher process reliability and energy-reduced welding with fewer weld spatters and little distortion with the TruArc Weld 1000.
Pendulum welding is particularly beneficial for thick sheet processing. You can prevent a lack of fusion with wide weld seams.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.