Elektrotechnik- und Fertigungsservices für Schaltschränke und Leiterplatten

Simulation

•  Thermal
•  Comsol/ HFSS/ ADS
•  Power / Signal integrity

Mechanical design

•  Cooling plates
•  Cabinet/ housing
•  Design acc. IEC 61010-1

Electrical design 

•  Safety acc. ISO 13849-1
•  VDE 0113, EN 60204-1

• Global sourcing of components

• Sheet metal parts form established TRUMPF partners

• Electrical module assembly and test

• Electrical cabinet assembly and test

• Automated wire manufacturing (2 x Komax ZETA)

• Automated mechanical processing of housings (Rittal Perforex)

• Capacity

1. 25,000 m²
2. >5,500 cabinets p.a.

EMC

• Conductive (150 kHz – 30 MHz)
• Radiated (9 kHz – 1 GHz)
• Immunity (EN 61000-4-2/-4/-5/-6)

HALT (high accelerated life test)

• -100 – +200 °C
• 2 Hz – 10 kHz vibration
• up to 1370 x 1420 x 2390 mm

Grid simulation

• 75 kVA continous, 630 kVA peak
• 0 … 320 Vrms

Electrical engineering

• Automation systems / control technology (e.g. high-speed digital design)

• Power electronics

Software

• FPGA

• µC

PCB design

• High density (75 µm, 0201)

• High currents (up to 250 A)

• High-speed applications (ps range)

Mechanical design

Electrical and thermal simulation

SMT / THT

• 8 SMT lines (Fuji)

Soldering

• Reflow, 12 zones

• Vapor phase soldering

• Selective soldering

PCBA test

• AOI 2.5D

• ICT (also Flying Probe)

Module test

• Individual function checks

• Commissioning / start-up

• Burn-in

• Electromagnetic compatibility (EMC)

• Artificial ageing test (HALT)

• Power system test

• Samples in 2 weeks (subject to availability of materials in stock)

• LPKF printed circuit board milling machine

• In-house multilayer press brake

• Wide range of PCB materials