Every bend is fully automatic with the innovative rotary part manipulator. It secures the blank and, if necessary, rotates it to the correct position at a speed of 118 in/sec. The operator has a lighter workload and is only responsible for loading and unloading. This makes the bending operation highly productive.
Fully automatic panel bending
The TruBend Center 7030 sets the standard when it comes to flexibility and productivity during panel bending. Discover what is arguably the widest range of parts in this machinery category with completely automatic panel bending technology, and maximize productivity when producing complex workpieces. Produce components for an array of industrial purposes and applications, from delicate shrouds up to large-scale trays. With the automatic tool changer and rotary part manipulator of the TruBend Center 7030, you have a completely automatic, highly productive solution for producing parts.
The rotary part manipulator secures the blank and rotates it to the required position completely independently.
The 2-axis part manipulator positions the sheet metal and even enables negative bends.
First part, perfect part – with the ACB laser
The easiest and fastest offline programming among panel benders: TecZone Fold.
Set up the right upper blank holder tools automatically with the integrated tool changer ToolMaster Bend.
Various gripper systems help to hold the components.
Higher productivity due to loading and unloading that is parallel to production.
The on-demand servo drive works quickly, quietly, and in an energy-efficient way.
Mild steel drawer, sheet thickness 0.6 mm
High repeatability for different bends.
Mild steel housing cover, sheet thickness 0.12 in.
Maximum accuracy, even in thicker materials.
Stainless steel drawer, sheet thickness 0.04 in.
Radius bending with double sheet.
Stainless steel screen trim, sheet thickness 0.04 in.
Short sides combined with radius bending.
Mild steel container, sheet thickness 0.03 in., made of two parts
Outstanding accuracy, parts can be put together.
Mild steel guard plate, sheet thickness 0.04 in.
High repetition accuracy for a variety of bends.
TruBend Center 7030
|Maximum bending length||3123 mm|
|Minimum bending length||200 mm|
|Maximum box height||220 mm|
Numerous functions ensure the TruBend Center 7030 is precise and highly productive.
ACB laser is an optical bending angle correction system that operates without contact: A laser projects a line onto the sheet, and a camera then detects the angle.
The 3-surface suction module positions the sheet using suction cups on the front face, top, and bottom. If there is an insufficient suction area, magnetic or gripper modules take on this task.
For components with an insufficient suction area, other gripper systems take over sheet positioning. For these generally smaller components, so-called magnetic or gripper modules are used.
You can call up the right bending program in an instant using the 2D code scanner or a Bluetooth scanner. The 2D code scanner is connected to the machine, reads a bar code or Data Matrix Code from the paper, and automatically loads the program; the Bluetooth scanner can even scan the sheet metal.
Program parallel to production and produce without paper – the additional monitor on the machine control shows you further information in addition to the required screens and drawings for programming and production. This allows you to program and produce at the same time by using shop floor programming, for example.
The on-demand servo drive supplies your TruBend machine with precisely the amount of energy needed. It only runs during the bending process; otherwise the hydraulic system is stationary and does not use any energy. If the press beam has to overcome a large pressing depth, it supports it with increased working speed. The drive operates economically, quickly, and extremely quietly.
Save time and increase quality during the automatic creation of your programs on the basis of 2D or 3D data. This is possible using TecZone Fold, the programming system for automatic offline programming of TruBend Center panel benders.
The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.
With additional upper blank holders, you can also produce very narrow profiles or components with formed sections near the bending lines. If required, the machine automatically swivels in the ENW extra blank holder from above. The available standard blank holders do not need to be replaced or modified for this.
Extra bending tools can be set up automatically in order to bend flanges or offset bends. When necessary, the tools automatically move to the correct position from their parked position, and process the sheet without using the remaining bending tools.
Nestings with inner edges can be produced easily with the horn blank holders. The horn tools extend and retract automatically at an angle. This means that the upper blank holder can move downwards without causing a collision between the tool and the bend.
Automatic loading and unloading
Automatic loading and unloading makes the TruBend Center 7030 even more productive. The loading unit picks up the blanks on the loading unit parallel to production and automatically feeds them to the machine. The loading cart ensures the perfect flow: You simply place several blanks on pallets there, and the machine works through them. The machine uses two conveyor belts for unloading, and can either buffer the produced components individually or in sync, depending on the component size. You can also connect a robot for removing parts in an automated way.
You can organize your material handling in line with your requirements with the TruStore 3030 store or a STOPA large-scale storage system. The storage connection is the perfect supplement to the loading and unloading unit of the TruBend Center 7030 panel bender, making you more productive.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.