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TruLaser Weld 5000
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TruLaser Weld 5000
Laser welding system

TruLaser Weld 5000

A turn-key system for automatic laser welding

TruLaser Weld 5000, robot
TruLaser Weld 5000, robot
Laser welding system

TruLaser Weld 5000

A turn-key system for automatic laser welding

    - / -
    • Overview
    • Applications
    • Technical Data
    • Equipment
    • Software
    • More Less
    One system, countless benefits

    Robots, lasers, processing optics, enclosed protective housing, and positioners – TruLaser Weld 5000 is a turn-key system for automatic laser welding. You can flexibly weld deep and strong seams or nicely rounded, smooth seams using one system. FusionLine also enables you to connect components with gaps. The versatile system can be precisely tailored to meet your needs with different component positioners.

    Flexible laser welding

    Heat conduction welding, deep welding, FusionLine, and laser metal deposition – all on one machine

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    User-friendly operation

    Functions such as the rotatable control panel and the additional status monitor make your work easier.

    Improved accessibility

    The rotary module for shield gas guidance provides excellent parts accessibility

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    Individual loading

    Different component positioners are available depending on the desired loading option.

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    Straightforward clamping

    The modular clamping system makes it easy to clamp components.

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    Automatic component position detection

    The TeachLine sensor system reliably detects the seam placement.

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    FusionLine – tolerant laser welding
    TruLaser Weld 5000, rotary module for shield gas guidance
    Improving accessibility

    The rotary module makes it is easier to access your components and you can weld much more quickly. The shielding gas nozzle rotates continuously around the optics. The robot does not need to reorient itself.

    FusionLine
    Tolerant laser welding with FusionLine

    This allows you to close gaps up to 1 mm wide and to laser-weld economically without optimizing your component portfolio for laser welding. The benefit for you: The machine can process more components and your capacity increases.

    Stainless steel water tank

    Flexible welding

    The water tank made of stainless steel shows different deep-welded seam geometries in sheet thicknesses of 0.06 in and 0.12 in.

    Mild steel tube connection

    Quick and reliable

    You can create slim high-strength seams quickly with the deep welding process.

    Stainless steel counter segment

    Almost invisible

    The counter segment made of stainless steel shines as a result of heat conduction welding with particularly attractive visible seams.

    Terminal box

    For all common materials

    The lower terminal box is made of mild steel, the middle one is made of stainless steel, and the upper one is made of aluminum. You can weld all material with the laser with flexibility.

    Mild steel cover

    As if it were a single piece

    You can create nicely rounded seams with heat conduction welding, with barely any component distortion.

    Stainless steel gastronomy container

    Hardly any rework required

    Catering containers made of stainless steel can be produced with laser welding with hardly any post-processing required.

    Tolerant laser welding prototype

    Tolerant laser welding

    The new FusionLine bridges gaps up to a millimeter wide.

    TruLaser Weld 5000
    Axis data  
    Type High accuracy robot
    Number of axes 6
    Repeat accuracy +/- 0.05 mm
    Dimensions, weights  
    Possible cabin dimensions 4800 mm x 4800 mm x 3200 mm
    4800 mm x 5950 mm x 3200 mm
    5950 mm x 4800 mm x 3200 mm
    5950 mm x 5950 mm x 3200 mm
    7200 mm x 4800 mm x 3200 mm
    Rotate and tilt positioner  
    Typical max. component size 2000 mm x 1000 mm x 700 mm
    Max. loading 400 kg
    Two-station rotary table  
    Max. work area 1600 mm x 800 mm x 700 mm
    Max. load (per side) 250 kg
    Rotational changer  
    Max. work area 2000 mm x 1000 mm x 1100 mm
    Max. load (per side) 750 kg
    Laser-specific data  
    Available lasers TruDisk 2000, 3001, 3002, 4001, 4002, 5001, 5002, 6001, 6002, 8001, 8002
    PDF <1MB
    Technical data sheet

    Download the technical data of all product variants.

    TruLaser Weld 5000, rotate and tilt positioner
    Rotate and tilt positioner

    With an NC rotary axis integrated into the robot control, the rotate and tilt positioner also makes it possible to weld components that are difficult to access in just one tool setup.

    TruLaser Weld 5000, rotary table
    Rotary table

    The rotary table enables you to set up outside the cell during the welding process, which increases the efficiency of your system.

    Automatic rotary changer
    Automatic rotary changer

    The rotary unit with integrated turning axis not only enables you to set up your components parallel to production, but also completely automatically.

    TruLaser Weld 5000, rotary module for shield gas guidance
    Rotary module for shield gas guidance

    The shielding gas nozzle rotates continuously around the optics. The amount the robot needs to reorient itself is significantly reduced. This reduces expenditure on clamping systems and programming, makes your components more accessible, and you can weld much more quickly.

    Option TeachLine
    TeachLine

    The TeachLine sensor system means that you can also weld components without time-consuming reteaching. The sensors detect the placement of the seam, even if its actual position deviates slightly from the required position.

    FusionLine
    FusionLine

    FusionLine allows you to close gaps up to 1 mm wide and to laser-weld economically without optimizing your component portfolio for laser welding.

    TruLaser Weld 5000, modular clamping system
    Modular clamping system

    The modular clamping system makes it possible to clamp components of different sizes and forms with a single device. The fixture can be adjusted to your workpiece in an instant.

    TruTops Cell

    Program your TruLaser Weld easily from your office with TruTops Cell. With the integrated standard optics, you can start laser welding or laser metal deposition immediately.

    Software process cycle

    Software

    The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the machine is available in your country.

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    TRUMPF Produktportfolio
    TRUMPF product portfolio

    TRUMPF provides manufacturing solutions in the fields of machines and systems, lasers, power electronics, power tools, Smart Factory, software, and services.

    TRUMPF Services Konstruktions- und Programmiersoftware Keyvisual
    Software

    Our software portfolio enables you to come to grips with the entire production process, reduce costs, and maximize cost-effectiveness, even when producing small quantities.

    Service & contact