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TruFiber P | TRUMPF
TruFiber P
.World Premiere
TruFiber P
Fibre laser

TruFiber P

New members of the fiber laser family the TruFiber P lasers

TruFiber P mit PFO
.World Premiere
TruFiber P mit PFO
Fibre laser

TruFiber P

Everything from a single source, perfectly coordinated: lasers, optics, sensors and services

TruFiber P, Produktfamilie
.World Premiere
TruFiber P, Produktfamilie
Fibre laser

TruFiber P

NEW: Laser powers from 500 W to 2 kW in small form factor as well as 3, 4 and 6 kW

TruFiber P - the versatile laser for all your welding and cutting processes

TruFiber P is a feature rich product family, offering lasers up to 2kW single-mode and 6kW multi-mode, with a choice of delivery fiber diameters and lengths, offering the right beam quality for your applications. Coupled to TRUMPF process head options, they offer the complete solution as an industrial laser beam source for your applications.

High process stability

TruFiber P laser set a benchmark regarding process stability. Constant process results – from start of day, throughout the year.

Extensive control options

Full precise control over the process with flexible software and hardware interfaces to your system.

Reliable laser source

Designed for many years of operation with virtually no maintenance

Full package solution

Perfect solution with matching optics, sensors and services – all from one trusted supplier

Great investment performance ratio

An attractive whole package with many benefits – at a price to optimize your investment.

High safety standards

Designed to comply with the exacting EU and US standards on safety and machine integration; integrators and operators alike can use the lasers with confidence.

Everything from a single trusted source

Benefit from a laser solution with matched features that enhances the value of your laser and reduces integration effort. Select from a range of scanner optics for remote processing, focus heads for welding and cutting, and sensors to enhance the process reliability. You’ll get a perfectly aligned solution package. For added peace of mind link into our global service and comprehensive technical support offered from us as the world’s leading processing laser and laser system provider.

Ready for Industry 4.0

Take a big step towards a fully networked future: Due to the laser's connectivity via OPC/UA, optimum networking of the fiber laser is guaranteed – a standardized, reliable, and independent solution. Using the Factory Gate you can integrate several devices into the network – even across sites. With Condition Monitoring you also have full transparency over all laser components at all times. The Precision Time Protocol also ensures coordination of all sensors with precise timing, and remote access ensures convenient service from anywhere.

Highest process results

Today’s demanding applications require consistent process results throughout the product lifetime. The TruFiber P laser with active power control gives you that process stability: whether short-term or long-term the process quality is maintained.

TruFiber P, TruControl Prozesssteuerung
Zuverlässige Prozesssteuerung

TruControl makes sure that you are able to make full use of your laser capacity. Statistics enable the user to evaluate and optimize the laser utilization. Linked sensors provide information about the laser status – so you know your process is working in the best way, and can keep it that way.

Remote Welding mit PFO 3D

Automotive remote welding

The superior beam quality from high power fiber lasers works with the scan head optics to provide large scan area, high quality processing and ease of access for welding of three-dimensional parts.

TRUMPF application laser welding powertrain

Power train gear welding

Delivering powers up to 6kW with high beam qualities from small core diameter fibers, the TruFiber P lasers are ideal for performing deep penetration keyhole welding. Modern gear boxes need to be smaller and lighter, but to maintain the power handling capability; this often involves the parts using dissimilar metals. In this scenario, the fiber laser technology can be the right solution providing precise, high strength welds, to produce performance parts, in an economic manner.

TRUMPF Kupferschweißen Hairpin

Hairpin welding for electric motors

Users achieve consistently high-tensile connections with a good level of conductivity. Intelligent sensor systems ensure precise seams and top quality when welding hairpins. This works in high quantities for series production thanks to high level of reproducibility of laser welding processes.

TRUMPF Applikation Busbarschweißen Batteriezelle

Busbar welding for battery cells

At busbar welding, the individual cells are connected to form modules or packs within the battery manufacturing. A live rail is designated as the busbar. Different materials within this process can be combined with the laser such as Al/Al or Cu/Cu, mixed combinations for example, Al/Cu can be combined as well. Reproducibility, minimum heat input and defined welding depths play an important role and are addressed with our TruFiber P fiber laser solutions.

TRUMPF medical technology laser welding endoscope

Precise welding for medical applications

Nowhere is precision more important than in medical technology. With the TruFiber P you can produce high-quality, reproducible weld seams without post-processing, for example in the manufacturing of endoscopic instruments.

Bauteilgenerierung mittels Laser Metal Fusion

Laser Metal Fusion (3D-Druck)

Laser Metal Fusion (LMF) is an additive manufacturing method where a workpiece is built up gradually layer by layer using a laser to selectively melt the metal on a powder bed. Industries such as dental, medical technology, aerospace and automotive benefit from advantages such as freedom of design and material and weight reduction. The single mode laser of the TruFiber P product family are the ideal tool for metallic 3D printing.

Webspecial Laserschweißen, Auftragschweißen

Tailored surface treatment and part repair

Laser Metal Deposition (LMD) is an additive manufacturing process that generates high quality coatings and claddings with properties optimized for the eventual application for the processed part. Repair of high value components by building up damaged and worn surfaces is also possible. The laser provides a localized, precise heat source to melt the filler material (powder or wire) so that it intimately bonds to the part surface. The stability and accuracy of the laser process minimizes the need for mechanical post-processing to achieve surface net shape.
A multi-mode high power TruFiber P laser, coupled with a matched focusing head and specialist LMD nozzle forms the basis of a versatile LMD system.

Laser parameters          
Laser power at the workpiece 3000 W 3000 W 3000 W 4000 W 4000 W 4000 W 6000 W 6000 W 6000 W
Typical power constancy at rated power ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 % ± 0.5 %
Continuously adjustable power range 60 W - 3000 W 60 W - 3000 W 60 W - 3000 W 80 W - 4000 W 80 W - 4000 W 80 W - 4000 W 120 W - 6000 W 120 W - 6000 W 120 W - 6000 W
Beam quality 2.1 ± 0.3 mm▪mrad - 8 ± 1 mm▪mrad 2.1 ± 0.3 mm▪mrad - 8 ± 1 mm▪mrad 2.1 ± 0.3 mm▪mrad - 8 ± 1 mm▪mrad
Wavelength spectrum 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm 1069 nm - 1077 nm
Diameter of laser light cable 50 μm 100 μm 200 μm 50 μm 100 μm 200 μm 50 μm 100 μm 200 μm
Length of laser light cable 20 m 20 m 20 m 20 m 20 m 20 m 20 m 20 m 20 m
Structural design          
Width 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm
Height 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm 1000 mm
Depth 1146 mm 1146 mm 1146 mm 1146 mm 1146 mm 1146 mm 1146 mm 1146 mm 1146 mm
Installation          
Ambient temperature 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C 5 °C - 45 °C

TruControl

TruControl is the quick and easy-to-use control for TRUMPF solid-state lasers. It regulates the laser power in real time in order to deliver reproducible results. Additional modules are specially tailored to the requirements of the TruFiber. For example, the CutAssist option automatically adapts the laser parameters to the speed of the guidance system. In order to ensure that parts are traceable, the DataStore module records all quality-related data.

If external control systems are present, TruControl will communicate with them via all standard interfaces. Inputs are made via the touchscreen of the operating panel or via a panel PC. You can integrate your laser into the network via Ethernet and connect multiple PCs.

Smart Teach app

With the PFO Smart Teach app, you can create laser programs for your programmable focusing optics (PFO) in the blink of an eye. Whether it's laser welding, laser cutting or laser cleaning – you can teach conveniently directly on the component. For this purpose, the camera integrated into the PFO transmits live images to the app. Due to the PFO SmartTeach, you save valuable time (up to 50% depending on the component) when setting up compared to conventional teaching.

Laser power control

100 % consistent process results – the integrated laser power control measures and regulates the power in real time, accurate to +/- 1 %. This means you always obtain the same process results. The laser power is regulated independently of the ambient conditions. Due to its particularly robust design concept, the TruFiber withstands disturbing influences and external demands extremely well.

VariMode des TruFiber P
VariMode beam optimisation

The VariMode feature allows you to tailor the beam characteristics of your fiber laser (3 kW or above with 100 μm fiber) to your application. Primarily the beam parameter product (BPP), but also beam profile and power density on the workpiece, are varied. This dynamic controllable beam profile, brings significant advantages, enabling ‘on the fly’ processing step changes to increase production speeds, reduce costs and improve quality for processes across a range of cutting and welding applications.

Intelligent down to the workpiece

Intelligent optics can be synchronised with your laser via a dedicated interface. This will allow you to use the PFO scanner optics optimally for your purposes. You can program the processing optics easily using the laser control system. Wobble geometries can be superimposed directly on the path geometry, for example. Additional controls are not necessary.

Interface variety – for simple integration

Interfaces are key for the integration of a TruFiber laser into your machine or production line. The solid-state lasers from TRUMPF offer interfaces to all common fieldbus systems. Also available: real-time interface, parallel digital I/O, interface for process sensor systems, OPC UA software interface, analogue input board, interface for intelligent TRUMPF optics (CFO, PFO).

Remote Services

In the event of a fault, TRUMPF service experts will remotely access your laser via a secure remote connection. In many cases the fault can be remedied directly in this way, or the configuration of the laser can be modified in a way that permits you to continue manufacturing until the spare part arrives.

Extended ambient conditions

The TruFiber P from TRUMPF can be used reliably in a large range of conditions due to the environmental protection from the laser enclosure (rated to IP54) with an integrated air conditioning unit, coupled to the wide specification for the coolant temperature range.

Image processing

TRUMPF VisionLine image processing detects features on the components and ensures that welding is always performed in the correct location.

Image processing, VisionLine Basic
VisionLine Basic

A digital camera image with cross-hairs in the laser focus helps with monitoring the workpiece and during teaching.

Detection of characteristics with VisionLine Detect
VisionLine Detect

The recognition of characteristics enables image processing programs to be integrated simply into the production process.

VisionLine project
VisionLine project

TRUMPF supplies the complete solution for complex image processing tasks with an additional service package.

Calibration tool

Das TRUMPF Kalibrationswerkzeug CalibrationLine überprüft und korrigiert in regelmäßigen, individuell definierbaren Abständen Fokuslage und Laserleistung am Werkstück.

CalibrationLine Focus checks whether the focal position on the workpiece still matches the requirements.
CalibrationLine Focus

Regular checking of focal position

CalibrationLine Power checks whether the laser power on the workpiece actually corresponds to the customer requirements.
CalibrationLine Power

Regular checking of focal position

Programmable focusing optics

Remote welding and cutting with the programmable focusing optics. You can count on high-quality process results with robust focusing optics from TRUMPF.

Programmierbare Fokussieroptik PFO 14
PFO 20

Schweißen und Bohren mit der programmierbaren Fokussieroptik PFO

PFO 33-2

Spot welding or path welding with the programmable PFO 33-2 focusing optics

Focusing optics

Regardless of whether you are welding, cutting, ablating, heat treating, or drilling, you can count on high-quality process results with robust focusing optics from TRUMPF.

Processing optics BEO D50
BEO D50

The robust and compact optics

BEO D70 focusing optics with observation camera, crossjet and aerator nozzle
BEO D70

Large working distances with small focal diameters

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

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