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The world of 3D laser processing at TRUMPF

Whether it's a tailgate, medical instruments or components for aircraft engines - nowadays the laser is the tool of choice for processing three-dimensional metal components. The speed and efficiency provide many advantages when compared to conventional punching, milling, and welding tools. TRUMPF is a pioneer in 3D laser processing and offers the complete machines and systems as well as beam sources and components for beam guidance. From cutting to welding, all the way to laser metal deposition – TRUMPF laser processing machines make the switch between machining processes a piece of cake.

At TRUMPF, customers can rely on the most comprehensive and varied range on the market. This allows TRUMPF to offer the most flexible machine for small to medium-sized components, as well as two machine series for large components, and different levels of investment – something which is unique in the industry. In addition, only at TRUMPF can customers receive a modular system for large and very large components, making it possible to always profit from the optimum ratio of installation area, cost, and benefit. TRUMPF is also the only provider that currently offers a machine solution that can be perfectly adapted to the demands of the application, due to the freedom to choose laser beam sources.

Additionally, numerous integrated functions also help to optimize the processes for the requirements of each application. The 5-axis kinematic motion makes it possible to efficiently process even complex three-dimensional geometries. Condition Based Services also increases the productivity and availability of networked laser systems even further, through analysis and monitoring. This means customers are perfectly equipped for Industry 4.0.

Everything from a single source

Laser systems, beam sources, optics, sensors, and components for beam guidance – since we at TRUMPF produce everything on our own, customers can rely on systems which are optimally suited for each other. In addition to complete 3D laser machines, TRUMPF also offers OEM solutions.

Intuitive software

3D laser processing is easily programmed with TruTops Cell, regardless of whether it's small or large quantities. Geometric changes can be quickly adapted. The software covers all machining processes due to integrated standard optics. Comprehensive 3D technology tables also make entry into the 3D world easier.

High processing quality

TRUMPF stands for excellent quality in three-dimensional metal cutting – at the same high processing speed. The 3D laser processing machines can master even high-tensile materials without any problems. Likewise when welding, customers can be assured of utmost weld seam quality and consistently stable processes.

Flexible for every scenario

TRUMPF customers can choose from a large and modern range of products and machine solutions for the most varied of tasks. This allows for both small and high-volume components to be processed. Additionally, the machines can be easily retrofitted modularly to suit changing customer requirements.

3 questions, 3 answers

Find the right machine faster than ever! Try it out now and obtain your "perfect match".

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3D laser processing machines

The right 3D laser machine for every task and component size: the TruLaser Cell series delivers highly precise and productive processing results during cutting, welding, or laser metal deposition of two and three-dimensional components.

TruLaser Station 7000 – cost-effective 3D laser welding in various applications
3D laser processing machines

TruLaser Station 7000

  • Compact workstation for welding high-quality small assemblies
  • Reliable processing due to fully integrated image processing
  • Customized solution for welding medical instruments plus the sensor technology
  • Low investment costs at comparably high degree of performance, and diverse range of applications
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TruLaser Cell 8030, tried, tested and now improved even further
3D laser processing machines

TruLaser Cell 8030

  • Utmost productivity in series production
  • Functions for a high level of processing dynamics as well as production and quality assurance
  • Robust machine concept for continuous production and long-term use
  • Pioneer in processing of hydro-forming and hot-forming components
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Product images of the TruLaser Cell 7040 fiber from TRUMPF
3D laser processing machines

TruLaser Cell 7040

  • Large range of applications due to solid-state and CO2 lasers
  • High level of application and process flexibility
  • The user in the center: user friendly and ergonomic
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TruLaser Cell 5030
3D laser processing machines

TruLaser Cell 5030

  • Affordable entry into the world of 3D laser cutting
  • Cost-efficient operation through energy-efficient solid-state laser
  • Simple operation through software support and unique features
  • Compact design saves on installation surface 
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TruLaser Cell 3000, unique and universal
3D laser processing machines

TruLaser Cell 3000

  • Easy to integrate into automation lines
  • Perfect for small and medium-sized component sizes
  • Uniquely expandable with many functions, options, and interfaces
  • Highly precise, compact laser processing machine with utmost flexibility
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3D laser processing machines

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Diverse applications are waiting for you!

Laser-welded sheet metal assembly
Laser-welded sheet metal assembly

The TruLaser Cell 3000 allows for highly precise and flexible 3D laser welding of sheet metal assemblies. For this purpose, multiple sheet metal parts are joined to one component and its quality and reliability ensured. The machine can achieve 17 weld seams in 30 seconds. As a result of a minimal heat input, there is virtually no warping of the component. Seam geometries and welding depths can be selected freely.
3D laser cutting of vehicle body parts with TruLaser Cell machines
Prototype construction

In prototype construction, the quick and easy setup of new components, as well as cutting quality, are decisive. The two 3D laser systems, TruLaser Cell 5030, and TruLaser Cell 7040, are especially designed for applications in this challenging field. This is due to the TruLaser Cell 5030, which, in comparison to competitors, has a smaller installation surface. This provides customers not only the benefit of reduced machine costs, but also low energy and maintenance costs.
Motor cover
Motor cover

The TruLaser Cell 7040 3D laser cutting machine is especially suitable for cutting large, three-dimensional components, such as a motor cover. Its large work area, diverse beam sources, and numerous performance features allow the machine to process all outer contours and create through holes quickly and with flexibility – while maintaining utmost ergonomics and quality.
B-pillar laser cut using the TruLaser Cell 8030
Body components

The automotive industry manufactures hot-forming parts with the goal of maximum productivity and process reliability. The robust TruLaser Cell 8030 3D laser machine fulfills these demands and cuts B-pillars during continuous operation and series production. At the same time, the machine is also flexible enough if components need to be adjusted to new requirements at a later date.
Application TruLaser Station 7000 sensors
Medical instruments

The medical industry relies on utmost reliability, reproduction accuracy, and quality. The TruLaser Station 7000 makes it easy to create complex weld seams on intricate components as well as larger components, as a result of the five-axis kinematic motion. When fitted with a rotary table, large series can also be produced in a highly productive manner. The wide spectrum of available beam sources allows the TruLaser Station 7000 to cover a broad range of applications.

Discover our comprehensive range

Machines

TRUMPF customers have access to a wide variety of machine sizes, and thus are able to find the right system for every challenge (process, price) and application (materials, work area). The variety and technical state of the overall TRUMPF machine range is unique in the market.

Lasers

When purchasing a TRUMPF laser processing machine, customers can choose from a wide range of beam sources, which is significantly more comprehensive than that of the competition. Based on the requirements and material to be processed, our product experts and you will decide which TRUMPF beam source is to be best integrated into the machine.

Optics

TRUMPF has suitable optics for every application. For example, focusing optics, programmable focusing optics (scanner optics), as well as adapters for laser metal deposition can be used in the machines.

Sensor systems

The TRUMPF sensor system ensures optimal process monitoring and control of laser processing. This allows customers to benefit from a significantly higher level of process reliability, as well as seamless documentation and traceability.

Key visual, web special on 3D laser processing machines

Three questions – one machine: find the perfect solution for you now

This "perfect match" is a mere three questions away. Simply answer three questions about the desired process, work area, and the level of automation capacity in our machine finder to receive an initial suggestion for a machine that best suits your requirements. Try it now!

Laser-cut tailgate

Laser metal deposition with TRUMPF lasers

Small

What is a small work area?

A small work area is < 300x300x400 mm. It is required, for example, for the laser processing of small electronic components.

Large

What is a large work area?

A large work area has a maximum size of 4000x2000x1000 mm.  It is used, for example, for the laser processing of large formed parts such as vehicle body components.

Automated 3D laser processing systems by TRUMPF

Non-automated 3D laser processing systems by TRUMPF

Results

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TruLaser Station 7000

TruLaser Station 7000 – cost-effective 3D laser welding in various applications

Cost-efficient 3D laser welding of various applications.

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TruLaser Cell 5030

TruLaser Cell 5030

Flexible machine for large components.

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TruLaser Cell 7040

Product images of the TruLaser Cell 7040 fiber from TRUMPF

Highly flexible & productive machine for large components.

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TruLaser Cell 8030

TruLaser Cell 8030, tried, tested and now improved even further

The machine with the utmost productivity for hotforming or hydroforming components.

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