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TruMatic 7000, productive high-end machine
TruMatic 7000, productive high-end machine
Punch laser machines

TruMatic 7000

Productive high-end machine

TruMatic 7000, laser cutting head
TruMatic 7000, laser cutting head
Punch laser machines

TruMatic 7000

Additional axes maximize productivity and optimize edge quality

TruMatic 7000, punching and laser head
TruMatic 7000, punching and laser head
Punch laser machines

TruMatic 7000

Perfect combination of superb punching performance and efficient laser processing

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    • Overview
    • Applications
    • Technical Data
    • Equipment
    • Software
    • Tools
    • Automation
    • More Less
    Productive high-end machine

    The TruMatic 7000 brings together the advantages of punch and laser processing in a particularly cost-efficient way. The high-end punch laser machine meets high demands in regards to part quality, productivity, and flexibility. With the active die, you can produce scratch-free parts and profit from the greatest level of flexibility when forming.

    A new quality dimension

    The active die provides you with scratch-free processing and new forming options due to the active forming stroke from below.

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    The best edge quality

    The CO2 laser guarantees exact cutting results through outstanding beam quality.

    Additional laser axes

    The additional axes provide a clear productivity gain – right up to extremely high levels of productivity.

    Automatic cutting nozzle changeover

    The automatic nozzle changer removes the old nozzle for new orders, and inserts a new one, saving time in automated operation.

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    Safe removal

    You can remove parts in a process reliable way via sensor-protected punching and loading flaps.

    Productive automation

    With the SheetMaster, you can load, unload, and sort parts in a process reliable and automated way.

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    Chamfering laser edges
    Cut faster with increased material yield as a result of additional axes
    SheetMaster connected to the TruMatic 7000
    TruMatic 7000, productive high-end machine
    Complete part processing – post-processing is generally not required

    The electro-hydraulic punching head completely processes parts and generally makes downstream working steps, such as deburring, unnecessary.

    TruMatic 7000, part removal flap
    Safe removal

    Gentle, fast, and therefore productive, removal is guaranteed by the sensor monitoring of the flaps.

    TruMatic 6000, honeycomb component

    Flexible forming

    With the active forming die from below, you can achieve sizes and heights that were previously unattainable. The 360° rotation of the punching head also provides you with flexible processing options.

    Using the laser, you can cut high-quality outer contours and delicate inner contours.

    For this component, the following tools were used: cup tool, extrusion tool, tapping tool, embossing tool – symbol (underside of the sheet), bridge tool, MultiBend size 5, and positioning tool size 5.

    TruMatic 6000, component flexibility

    Wide range of contour flexibility

    Process sheets up to 0.3 inches thick with a wide range of contour flexibility, including tapping, countersinking, and weld positioning.

    For this component, the following tools were used: embossing tool, countersink forming tool, tapping tool, center boss tool, special punching tool.

    TruMatic 7000, housing part

    Impressive possibilities

    With the options of roller technology and tapping, you can also produce complex components.

    For this component, the following tools were used amongst others: Extrusion tool from below, cluster tool, MultiBend, roller offsetting tool, roller beading tool.

    Sample part, sheet 0.04-0.5 in.

    Small contours, delicate parts

    The additional axes of the TruMatic 7000 ensure maximum productivity when processing sheet metal. As such, even small contours or delicate parts can be cut efficiently.

    TruMatic 7000 medium format
    TruMatic 7000 large format
    Dimensions    
    Width 7983 mm 1 8070 mm 1
    Depth 9135 mm 1 9450 mm 1
    Height 2328 mm 1 2328 mm 1
    Max. stroke rate    
    Punching (E = 1 mm) 1200 RPM 1200 RPM
    Marking 2800 RPM 2800 RPM
    Working range    
    Punching mode, X axis 2500 mm 3050 mm
    Punching mode, Y axis 1250 mm 1550 mm
    Laser operation, X axis 2500 mm 3050 mm
    Laser operation, Y axis 1250 mm 1550 mm
    Combined operation, X axis 2500 mm 2500 mm
    Combined operation, Y axis 1250 mm 1550 mm
    Max. sheet thickness 8 mm 8 mm
    Max. workpiece weight 200 kg 280 kg
    Max. punching force 220 kN 220 kN
    Tools    
    MultiTool tool changing time 0.3 sec 0.3 sec
    Number of tools/clamps 22 Pieces / 3 Pieces 21 Pieces / 4 Pieces
    Laser-specific data - TruFlow 2700    
    Max. laser output 2700 W 2700 W
    Max. sheet thickness, mild steel 8 mm 8 mm
    Max. sheet thickness, aluminum 4 mm 4 mm
    Max. sheet thickness, stainless steel 6 mm 6 mm
    Laser-specific data - TruFlow 3200    
    Max. laser output 3200 W 3200 W
    Max. sheet thickness, mild steel 8 mm 8 mm
    Max. sheet thickness, stainless steel 8 mm 8 mm
    Max. sheet thickness, aluminum 5 mm 5 mm
    Laser-specific data - TruFlow 4000    
    Max. laser output 4000 W 4000 W
    Max. sheet thickness, mild steel 8 mm 8 mm
    Max. sheet thickness, stainless steel 8 mm 8 mm
    Max. sheet thickness, aluminum 6 mm 6 mm
    Part removal    
    Max. part size, part removal flap, punches 500 mm x 300 mm 500 mm x 300 mm
    Max. part size, laser part removal flap 500 mm x 500 mm 500 mm x 500 mm
    Consumption values    
    Average power input in production - TruFlow 2700 21.5 kW 21.5 kW
    Average power input in production - TruFlow 3200 23 kW 23 kW
    Average power input in production - TruFlow 4000 28.5 kW 28.5 kW
    Auto-shutdown active - TruFlow 2700 1.5 kW 1.5 kW
    Auto-shutdown active - TruFlow 3200 1.5 kW 1.5 kW
    Auto-shutdown active - TruFlow 4000 1.5 kW 1.5 kW
    PDF <1MB
    Technical data sheet

    The technical data of all product versions as a download.

    The TruMatic 7000 meets the highest demands regarding part quality, productivity, and flexibility. Numerous options and automation possibilities provide you with all of the options afforded by modern punch laser processing.

    Quality

    Active die
    Active die

    The active die enables scratch-free punching and forming processes. The die can be lowered during positioning so the sheet does not have any contact with the die – for both punching as well as higher forming dies. When forming downward, there is no longer a risk of things getting caught. In addition, you can perform strokes from below with the active die, expanding your range of forming options.

    TruMatic 7000, brush table
    Ball tables or brush tables

    For sensitive materials, which must not have any scratches underneath, you can use brush tables combined with the active die. Parts which are to be subsequently painted, can also be processed on the handy ball table.

    Productivity

    Nozzle changer

    If, to process a new order, the machine needs a different cutting nozzle, the automatic nozzle changer removes the old nozzle and inserts a new one from the nozzle magazine. In shift operation, this is particularly useful: Your machine can operate independently.

    Process reliability

    Smart functions: smart load

    Smart load supports the alignment of the sheet on the machine. A sensor in the clamps detects when they do not grip the sheet correctly. If this is the case, the machine table, including sheet, moves.

    Smart functions: smart unload

    If a finished part does not fall through the part removal flap as expected, a sensor detects it and it is rectified by the machine. Your part is detached and is removed safely.

    Smart functions: smart punch monitoring

    Before the tool change, smart punch monitoring checks whether a hole was actually punched into the sheet. In this way, the machine detects at an early stage when punches are broken, and can pass this information on to the operator. This means that you can avoid rejects, particularly during night and weekend shifts.

    Cost-effectiveness

    Integrated flattening

    During the punching of sheet metal, compression and tensile stresses are placed on the workpiece which can cause sheet deformation. The integrated flattening machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself.

    Flexibility

    MobileControl app

    With the MobileControl app from TRUMPF you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. In addition to the static control panel, you have another option for monitoring and controlling your machine.

    Oversize format processing

    The machine is available in a large and medium format as desired. The large format enables your sheet metal to be processed in a working area of up to 120 x 60 in. This increases the number of potential part geometries, thereby offering you even greater flexibility.

    TruTops Boost

    Construct and program your laser, punching, and combination punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.

    Software

    The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.

    Mehrfachwerkzeug zum integrierten Richten
    Cluster tool for integrated flattening

    With the cluster tool for integrated flattening, punching and flattening can be performed in a single operation. As a result, not only do the workpieces remain completely distortion-free, you also save a lot of time.

    Folientrennwerkzeug mit Musterblech
    Film slitting tool

    For separating protective film from sheets directly on the machine.

    Punching tools at a glance

    TRUMPF offers the world's largest range of punching tools on the market. You will find the perfect solution for every punching and forming application.

    With the automation of your TruMatic 7000 fiber, you profit from higher machine utilization, and increased process reliability in automated multiple-shift operation. Custom-fit automation solutions provide clarity in your processes – you produce more cost-effectively and gain financial flexibility.

    SheetMaster

    Loading + unloading + sorting

    The SheetMaster guarantees the fast and process-reliable loading, unloading, unstacking, and sorting of your finished parts.

    SheetMaster, cart systems with belt drives

    Loading + unloading

    Cart systems with belt drives for loading and unloading are the tailored solution for expanding your SheetMaster. Unprocessed sheets are automatically provided for loading onto the machine, and a connection to different storage systems is created.

    SortMaster Box

    Sorting

    The SortMaster Box automatically sorts small parts which are removed via the punching or laser flap.

    GripMaster

    Disposal

    The GripMaster ensures convenient scrap skeleton handling. It removes scrap skeletons and remainder strips automatically and stacks them on a scissor table.

    ToolMaster, flexible tool system

    Tool handling

    The ToolMaster provides space for 40 to 70 tools which are automatically positioned in the linear magazine of your machine. This means you can complete even complex orders with numerous tool changes quickly and automatically.

    This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

    Footnotes
    • The dimensions are approximate; the dimensions specified in the installation plan are valid.

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