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Optimized heat exchanger with bionic structures

General industry TruPrint Stainless steel Additive manufacturing

Development of an efficient medium-sized heat exchanger by Hyperganic. The pressure drop was reduced by 50% compared to a conventional heat exchanger. In addition, the internal bionic structures lead to optimal heat exchange.

Bionically optimized heat exchanger

The plastic model provides an insight into the inner bionic structure

50% less pressure loss
Design only possible with additive manufacturing

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Facts & figures about the example part

Material: 316L

Weight: 13.7 kg

Construction duration: 164 h

Number of layers: 6,500

Dimensions: Ø 195 mm x 390 mm

Created by: Hyperganic and TRUMPF

The goal was to minimize the pressure loss while achieving maximum cooling capacity.

Robert Nekic

Find out more about the product

TruPrint 3000, flexible solution for industrial 3D printing
TruPrint 3000

TruPrint 3000 is a universal medium-format machine (LMF / PBF / LPBF) with Industrial Part and Powder Management. This mean you benefit from even more flexibility, quality and productivity for your additive series production – now also with the full-field multilaser option with two 500 watt lasers from TRUMPF. Productivity is almost doubled, independent of the component geometry, and the part costs are significantly decreased.

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