In comparison to microjoints, nanojoints only fix the component to the scrap skeleton via a small stop point at the bottom end of the kerf. This leads to process-reliable machining of the sheets as it prevents the components from tilting. Damage to contours is only minimal and it is easier to release your components from the scrap skeleton. Your nesting can be tighter, you utilize your resources more efficiently, and benefit from higher productivity.
Your first step into high-quality 2D laser processing
First-class TRUMPF quality and expertise with low investment and operation costs – this is what you will get with the machines from the TruLaser Series 1000. Its solid-state laser impresses with its robust design and power that will last for years. The machine also makes the cut with its easy-to-learn operation, as well as numerous intelligent functions. Due to its convenient interfaces, the machines of the TruLaser Series 1000 are also easy to automate or to connect to other machines.
Perfect economy even with low to medium utilization
Intuitive operation with Touchpoint control, and easy to get started thanks to integrated cutting data
The machine is robust, durable and provides perfect results
Maximum safety during operation thanks to enclosed protective housing and beam guard
Autonomous work is possible
The TruLaser 1030 fiber cuts a wide range of sheet thicknesses (1 - 25 mm).
PierceLine enables you to pierce the sheet metal quickly and protects your machine.
The TruLaser 1030 fiber is especially productive at processing thin sheets of stainless steel and mild steel in a fusion cutting process. You can also use the machine to cut aluminum, brass, copper or laminated stainless steel in a fast and reliable manner.
BrightLine fiber will always give you the best cutting results - without compromise.
Parts can be removed easily, due to the smooth cutting edges generated by BrightLine fiber.
The CoolLine process specifically cools the workpiece during laser cutting. This enables new geometries and considerably increases process reliability in thick mild steel.
You can even use nitrogen to cut copper with the TruLaser 1030 fiber.
TruLaser 1030 fiber
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TruLaser 1040 fiber
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TruLaser 1060 fiber
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Dimensions | |||
Length | 9333 mm | 11150 mm | 15500 mm |
Width | 5990 mm | 6650 mm | 7150 mm |
Height | 2200 mm | 2200 mm | 2200 mm |
Weight | |||
Weight of basic machine | 9400 kg 1 | 12000 kg 1 | 16500 kg 1 |
Maximum speed | |||
Simultaneous | 140 m/min | 140 m/min | 140 m/min |
Working range | |||
X axis | 3000 mm | 4000 mm | 6000 mm |
Y axis | 1500 mm | 2000 mm | 2500 mm |
Maximum workpiece weight without heavy-duty pallet changer | 900 kg | 2000 kg | 2900 kg |
Maximum workpiece weight with heavy-duty pallet changer | 1800 kg | 3300 kg | 4900 kg |
Maximum workpiece weight on both pallets with heavy-duty pallet changer | 2200 kg 2 | 3900 kg 2 | 5700 kg 2 |
Laser-specific data - TruFiber 3001 | |||
Maximum laser power | 3000 W | 3000 W | 3000 W |
Maximum sheet thickness, mild steel | 20 mm | 20 mm | 20 mm |
Maximum sheet thickness, stainless steel | 15 mm | 15 mm | 15 mm |
Maximum sheet thickness, aluminum | 15 mm | 15 mm | 15 mm |
Maximum sheet thickness, copper | 6 mm | 6 mm | 6 mm |
Maximum sheet thickness, brass | 6 mm | 6 mm | 6 mm |
Laser-specific data - TruFiber 4001 | |||
Maximum laser power | 4000 W | 4000 W | 4000 W |
Maximum sheet thickness, stainless steel | 20 mm | 20 mm | 20 mm |
Maximum sheet thickness, mild steel | 20 mm | 20 mm | 20 mm |
Maximum sheet thickness, aluminum | 20 mm | 20 mm | 20 mm |
Maximum sheet thickness, copper | 8 mm | 8 mm | 8 mm |
Maximum sheet thickness, brass | 8 mm | 8 mm | 8 mm |
Laser-specific data - TruDisk 4001 | |||
Maximum laser power | 4000 W | 4000 W | 4000 W |
Maximum sheet thickness, mild steel | 20 mm | 20 mm | 20 mm |
Maximum mild steel sheet thickness with cutting package for thick sheets | 25 mm | 25 mm | 25 mm |
Maximum sheet thickness, stainless steel | 20 mm | 20 mm | 20 mm |
Maximum stainless steel sheet thickness with cutting package for thick sheets | 35 mm | 35 mm | 35 mm |
Maximum sheet thickness, aluminum | 20 mm | 20 mm | 20 mm |
Maximum sheet thickness, copper | 8 mm | 8 mm | 8 mm |
Maximum sheet thickness, brass | 8 mm | 8 mm | 8 mm |
Laser-specific data - TruDisk 6001 | |||
Maximum laser power | 6000 W | 6000 W | 6000 W |
Maximum sheet thickness, mild steel | 25 mm | 25 mm | 25 mm |
Maximum mild steel sheet thickness with cutting package for thick sheets | 32 mm | 32 mm | 32 mm |
Maximum sheet thickness, stainless steel | 25 mm | 25 mm | 25 mm |
Maximum stainless steel sheet thickness with cutting package for thick sheets | 35 mm | 35 mm | 35 mm |
Maximum sheet thickness, aluminum | 25 mm | 25 mm | 25 mm |
Maximum sheet thickness, copper | 10 mm | 10 mm | 10 mm |
Maximum sheet thickness, brass | 10 mm | 10 mm | 10 mm |
Laser-specific data - TruDisk 8001 | |||
Maximum laser power | 8000 W | 8000 W | 8000 W |
Maximum sheet thickness, mild steel | 25 mm | 25 mm | 25 mm |
Maximum mild steel sheet thickness with cutting package for thick sheets | 32 mm | 32 mm | 32 mm |
Maximum sheet thickness, stainless steel | 30 mm | 30 mm | 30 mm |
Maximum sheet thickness, aluminum | 25 mm | 25 mm | 25 mm |
Maximum sheet thickness, copper | 12.7 mm | 12.7 mm | 12.7 mm |
Maximum sheet thickness, brass | 10 mm | 10 mm | 10 mm |
Laser-specific data - TruDisk 10001 | |||
Maximum laser power | 10000 W | 10000 W | 10000 W |
Maximum sheet thickness, mild steel | 25 mm | 25 mm | 25 mm |
Maximum mild steel sheet thickness with cutting package for thick sheets | 32 mm | 32 mm | 32 mm |
Maximum sheet thickness, stainless steel | 40 mm | 40 mm | 40 mm |
Maximum sheet thickness, aluminum | 30 mm | 30 mm | 30 mm |
Maximum sheet thickness, copper | 12.7 mm | 12.7 mm | 12.7 mm |
Maximum sheet thickness, brass | 12.7 mm | 12.7 mm | 12.7 mm |
Laser-specific data - TruDisk 12001 | |||
Maximum laser power | 12000 W | 12000 W | 12000 W |
Maximum sheet thickness, mild steel | 30 mm | 30 mm | 30 mm |
Maximum mild steel sheet thickness with cutting package for thick sheets | 35 mm | 35 mm | 35 mm |
Maximum sheet thickness, stainless steel | 40 mm | 40 mm | 40 mm |
Maximum stainless steel sheet thickness with cutting package for thick sheets | 50 mm | 50 mm | 50 mm |
Maximum sheet thickness, aluminum | 30 mm | 30 mm | 30 mm |
Maximum sheet thickness, copper | 12.7 mm | 12.7 mm | 12.7 mm |
Maximum sheet thickness, brass | 12.7 mm | 12.7 mm | 12.7 mm |
Consumption values | |||
Average power input in production - TruFiber 3001 | 12 kW | 12 kW | 12 kW |
Average power input in production - TruFiber 4001 | 13 kW | 13 kW | 13 kW |
Average power input in production - TruDisk 4001 | 13 kW | 13 kW | 13 kW |
Average power input in production - TruDisk 6001 | 15 kW | 15 kW | 15 kW |
Average power input in production - TruDisk 8001 | 17 kW | 17 kW | 17 kW |
Average power input in production - TruDisk 10001 | 19 kW | 19 kW | 19 kW |
Average power input in production - TruDisk 12001 | 25 kW | 25 kW | 25 kW |
The technical data of all product versions as a download.
Simple operation
The operation of the machine is intuitive, even if you have not had much practice with laser cutting. Much less manual effort as the machine carries out a lot of the setup automatically.
The Touchpoint HMI of the machine is as easy to operate as a tablet. You will learn how to work with it very quikly.
Cutting parameters for all materials and sheet thicknesses are stored in the machine software. TRUMPF experts have developed and intensively tested the parameters – which means TRUMPF laser cutting expertise is included in your machine.
Process reliability and operator support
Regardless of the component geometry, nanojoints make process-reliable and resource-efficient machining of your components possible: higher productivity, better part quality, and simpler part removal thanks to minimal fixing in the scrap skeleton. In many cases, no reworking is necessary. In comparison, microjoints fix the component in the scrap skeleton with a tab across the entire sheet thickness. In most cases, the visible damage to contours requires time-consuming reworking of the components. Part removal is more complex with thin sheet thicknesses, with mid-range sheet thicknesses it is almost impossible.
Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.
Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, nozzles with precise bore holes spray water mist in a circle around the laser beam onto the workpiece. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine therefore enables new geometries, closer nesting, and increases process reliability for the processing of thick mild steel considerably.
A laser can become damaged by reflection when cutting non-ferrous metals. There is no risk of this with TRUMPF lasers: you will cut non-ferrous metals such as copper and brass, or even galvanized sheet metal and foil-coated stainless steel as reliably as you are accustomed with stainless steel, mild steel and aluminum.
Clean protective glass ensures high cut quality for the long term. In the standard version, a sensor permanently monitors the condition of the protective glass so that you know when it must be changed. Cleaning and replacement are only performed when required, saving costs.
AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. For you this means less scrap and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.
The Sorting Guide is a camera-based assistance system that assists the worker in removing and sorting sheet metal parts. It marks parts with different colors according to the customer order or subsequent process. This enables the worker to quickly, easily and correctly arrange the cut parts on pallets.
With Drop&Cut, remainder sheet is utilized more easily, intuitively, and efficiently. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.
With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the clearing area, or to change the program.
The Cutting Guide supports you in finding the causes of different cutting problems. It provides functions for checking the optimum machine settings.
Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
Flexibility
The EdgeLine Bevel function can now do even more: Cut chamfers and indentations, and round off edges directly on your laser cutting machine. You can thus reduce the amount of work required for additional process steps and prevent sharp-edged sheet metal. Simple and quick programming from EdgeLine Bevel supports your range of applications. This specifically means that you can process chamfers with different angles and indentations in several sizes. In addition, rounded edges improve the visual appearance of your components and reduce the risk of cuts.
The TruLaser Series 1000 is available in different combinations: you have different machine formats and various laser powers at your disposal, depending on what you would like to process. Even high levels of laser power can be fully utilized with TRUMPF machines, as our lasers not only have high feed rates but also ensure that the power is fully applied to the sheet. This means that with our lasers, you process your workpiece with maximum productivity. Would you like to optimize your upstream and downstream processes as well? There are also various options available for automation – of course, we would be happy to advise you on this as well.
Autonomy
You will now receive two different modes of the function to prevent collisions. Whether sheet mode or single part mode, you can largely avoid using microjoints. saving costly rework. The parts can also be unloaded using an automated mechanism as they do not tip over.
A camera system precisely determines the position of inserted sheets and enables the rework of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.
Quality
BrightLine fiber turns the solid-state laser into a universal tool: The function provides you with high-quality cutting results over the entire range of sheet thicknesses. Furthermore, all of the advantages of the solid-state laser are retained, in particular the high speeds, during thin sheet processing.
PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.
The integrated gas mixer combines the cutting gases nitrogen and oxygen - automatically and without any operator involvement. The use of a gas mixture of nitrogen and oxygen combined with high laser power improves the part quality in mild steel and aluminum. The burr of the laser-cut component can be reduced in relation to the material type, material alloy and material quality.
Productivity
Quick and economic – without compromising on quality: With Highspeed, you can set new records with the solid-state laser when it comes to cutting with nitrogen. As a result, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets. It is also possible to double the feed rate. A special nozzle design also reduces your cutting gas consumption by up to 40%, and even prevents burr formation on contours with sharp edges.
Extremely quick, extremely economical: with this Highspeed process, you can reduce your cutting gas consumption for cutting with nitrogen by on average 60%. This is enabled by a patented nozzle design. At the same time, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets, and increase the feed rate by up to 70%. Quality does not suffer as a result. Highspeed Eco even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen.
With the automatic nozzle changer, you can leave your machine to operate in continuous operation. If the machine needs a different cutting nozzle for a new job, the automatic nozzle changer can be relied upon to take care of this, without the need for user intervention.
Due to the one-cutting-head strategy, the TruLaser 1030 fiber can cope with any material and sheet thickness at the press of a button. The focus position and focal diameter are automatically adjusted to the type of material and sheet thickness.
Reliable processing
With TRUMPF you will get reliable machines, a smooth production and high-quality results. The accurate combination of laser power, machine design and intelligent functions produces the best parts in the shortest processing time, with fusion and flame cuts, even with complicated applications, fine contours or thick sheet metals. We build all our lasers and machines ourselves with decades of experience under our belts. The priority is your success with TRUMPF products. We would be happy to advise you on all the details.
TruTops Boost
Construct and program your laser, punching, and combined punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.
Software
The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.
Loading
Load material automatically, quickly, with less staff and maximum process reliability: that's what the LoadMaster loading unit can do.
Loading and unloading
The compact LiftMaster Compact loads and unloads your machine completely automatically and extremely fast. The LiftMaster Linear Basic enables you to connect several machines.
Loading, unloading, sorting, and auxiliary pallet operation
The automation solution, LiftMaster, covers a broad range of functions. It loads and unloads and is also suitable for pallet handling. The LiftMaster Store and LiftMaster Store Linear functions connect your system directly to a store. LiftMaster Linear automatically loads and unloads sheets via its linear axis. It does this for up to three machines and a maximum of six tool stations. The material buffer will help you as a clever introduction to the world of automation.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
Footnotes-
Entspricht dem Maschinengewicht mit Standardausstattung. Das Gewicht kann je nach Ausstattung variieren.
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The maximum workpiece weight on both pallets is identical. However, there are different distributions of the workpiece weight on the pallets. Without heavy duty pallet changer distribution max. 30 mm / 30 mm sheet thickness per pallet and format. With heavy duty pallet changer distribution max. 50 mm / 10 mm sheet thickness per pallet and format.
There has never been so much TRUMPF for your buck!
The new TruLaser Series 1000 is available with financing options for every budget to help you stay on top of your costs. Do you have questions or want to find out more about a financing option without commitment? Get in touch with us – simple and non-binding!