The ultimate benchmark for industrial series punching – fast, robust, and highly automated for top productivity and quality
The TruPunch 5000 sets new standards for productivity, process reliability, and flexibility. Backlash-free drives enable the highest axis acceleration, and the high rotation speed of the C axis enables extremely fast tapping, as well as the productive processing of complex contours. Thanks to the powerful hydraulic drive you can punch with up to 1,600 strokes per minute and mark parts with 2,800 strokes per minute. Intelligent automation components and smart functions increase your productivity and process reliability.
Punch quickly and mark parts with 2,800 strokes/min: The TruPunch 5000 sets new standards for productivity.
Functions, such as the active die or retractable clamps ensure the highest part quality and precision.
Unattended production well into the night, thanks to countless automation options and a wide range of intelligent machine functions.
A punching force of 220 kN, combined with the open machine concept, enables maximum flexibility: in sheet metal processing and in machine applications.
Electronic component
Produce with flexibility using tools for every application - for example, tabs, cups and roller offsetting. For this component, the following tools were used: step tool, bracket tool, cup tool rectangular and round, offset roller tool, and pinching roller tool.
Workpiece
With the largest tool range in the world, the machine offers the highest level of processing flexibility. For this workpiece, the following tools were used: roller beading tool, MultiCut tool, cup tool, and roller offsetting tool.
Workpiece
Using the MultiBend tool, you can produce 90° bends in a variety of lengths. For this workpiece, the following tools were used amongst others: MultiBend, extrusion tool, tapping tool, cup tool, and bridge tool.
Embossing of numbers and letters
You can mark parts with flexibility, including the widest range of letters and numbers, using the embossing tool.
Integrated flattening
The "integrated flattening" machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself – without any post-processing.
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TruPunch 5000 large format
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TruPunch 5000 medium format
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| Dimensions | ||
| Width | 7610 mm 1 | 6540 mm 1 |
| Depth | 8171 mm 1 | 7395 mm 1 |
| Height | 2072 mm 1 | 2072 mm 1 |
| Maximum stroke rate | ||
| Punching (E = 1 mm) | 1350 1/min | 1600 1/min |
| Marking | 3000 1/min | 3000 1/min |
| Working range | ||
| Punching mode, X axis | 3050 mm | 2500 mm |
| Punching mode, Y axis | 1550 mm | 1250 mm |
| Maximum sheet thickness | 8 mm | 8 mm |
| Maximum workpiece weight | 280 kg | 200 kg |
| Maximum punching force | 220 kN | 220 kN |
| Tools | ||
| MultiTool tool changing time | 0.3 s | 0.3 s |
| Number of tools/clamps | 21 pieces / 4 pieces | 18 pieces / 3 pieces |
| Part removal | ||
| Maximum part size, part removal flap, punching | 500 mm x 500 mm | 500 mm x 500 mm |
| Maximum part size, fixed chute, punching (with moving table) | 80 mm x 50 mm | 80 mm x 50 mm |
| Consumption values | ||
| Average power input of active auto-shutdown | 0.5 kW | 0.5 kW |
| Average power input in production | 9.5 kW | 9.5 kW |
High productivity and the best quality: The innovative functions of the TruPunch 5000 guarantee the best processing results.
Process reliability
Before the tool change, smart punch monitoring checks whether a hole was actually punched into the sheet. In this way, the machine detects at an early stage when punches are broken, and can pass this information on to the operator.
Following the loading operation, the sheet size recognition function automatically compares the actual and target sheet sizes, thereby increasing process reliability.
Smart Load and Unload supports process-reliable loading and unloading. During loading, a sensor in the clamps detects whether the sheet is optimally positioned. If this is not the case, the sheet is corrected. During unloading, a sensor detects whether a part was not safely removed. The SheetMaster also performs an inspection before the parts are removed. This enables safe removal of the parts.
Complete transparency in the machine interior? Vision Equipment makes this possible with precisely positioned cameras and optimally adjusted lighting. With Smart View for machine tools, you can monitor your live camera feeds and keep an eye on the interior space of your machine at all times.
Productivity and efficiency
You can work efficiently using the retractable clamps: They facilitate processing even in the clamp dead area.
You can complete tasks on the machine especially quickly with the Touchpoint HMI. Functions can be learned intuitively via the large touch display, you simply operate the machine by hand.
Quality
Ball tables or brush tables are available for gentle material handling.
The active die enables scratch-free punching and forming processes and prevents the risk of things getting caught.
When punching sheet metals, compression and tensile stresses are placed on the workpiece which can cause sheet deformation. The "Integrated flattening" machine function and the corresponding tool make it possible to even out surface irregularities during the punching process itself.
The repositioning cylinder clamps the sheet while the clamps open for repositioning.
Flexibility
With 22 metric tons of punching force, the hydraulic punching head offers maximum processing flexibility for punching, embossing, and forming operations at the limit of the machine's capabilities. The 360-degree rotary axis provides additional flexibility without requiring any setup.
The C-machine frame provides easy access for operating and maintaining the TruPunch 5000, as well as an unobstructed view of the machining process. The frame's rigidity ensures high level of part precision whether in series or small batch production.
TruTops Boost
Construct and program your laser, punching, and combined punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.
Smart View for machine tools - Connect the machine and reap the rewards
Smart View is now available to you free of charge when you purchase your new machine. Smart View automatically provides you with relevant operating data for your machine tools. Simply click into your dashboard and get your first comprehensive insights into the performance of your TRUMPF machines.
Oseon production software
Manage and keep track of all the relevant procedures of your sheet metal processing in just one system: you will optimize your workflows from order intake to logistics, production and assembly. Discover the potential of your entire production with new transparency. Produce in flow with Oseon.
Software
The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.
Deburr geometries of different sizes directly on the machine. As such, you benefit from perfectly deburred workpieces and shorter production times.
As a result of the special tool design, with the size 5 cup tool for the active die, you can achieve form sizes that were previously not possible. In just one stroke, a diameter of 2.2 in. and a forming height of 0.4 in. are easily possible.
Save time by marking parts on the machine from below. The plastic ball roller of the punch gently counters the sheet, meaning there are no imprints or scratches.
TRUMPF offers the world's largest range of punching tools on the market. You will find the perfect solution for every punching and forming application.
You can choose automation options for your TruPunch 5000 and expand it step-by-step. You benefit from increased machine utilization, a fast tool change, and increased process reliability in automated multiple-shift operation.
Loading, unloading, and sorting
The SheetMaster loads the TruPunch 5000 and handles both the loading of sheet metal and the unloading and sorting of simple and complex finished parts. The GripMaster ensures that the scrap skeleton is unloaded without operator intervention.
Sorting
Various automation solutions sort your parts for you. Discover the SortMaster Box or the SortMaster, for example.
Disposal
Become acquainted with solutions for the disposal of scrap skeletons and punching slugs.
Tool handling
The ToolMaster Linear also provides space for an additional 18, 54 or 90 tools which are automatically positioned in the linear magazine of your machine. This means you can complete even complex orders with numerous tool changes quickly and automatically.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
- The dimensions are approximate; the dimensions specified in the installation plan are valid.
