Automated laser welding for a variety of components – simpler, faster, more cost-effective
The TruLaser Weld 3000 is the compact solution for automated laser welding of a wide variety of parts. It was designed for production environments where components change frequently. Where space is limited. Where every hour of productivity counts.
With offline programming and AI-assisted correction during teaching at the machine, you can program new parts much faster. The machine continues to operate. This reduces setup times and increases the machine utilization rate. Heat conduction welding results in less distortion, less rework, and higher quality. The compact footprint saves 24 percent in production space compared to larger systems.
Perfect for a wide variety of parts being manufactured
Offline programming + AI correction = less setup time, higher utilization
24% less space required – can even be used in facilities with limited production space
Everything from a single source: machine, software, service – not as complicated, start production sooner
Aluminum inverter housing
With BrightLine Scan and FusionLine, we achieve high-quality welding results with aluminum alloys. This sample part shows an inverter housing with complex geometries and tight tolerances.
Welding with process reliability
BrightLine Scan allows you to weld corners, gaps and other tolerances with process reliability. This sample part made of mild steel shows a conventionally designed cover for a clamp.
High-quality welding results
BrightLine Scan's high frequencies achieve high-quality welding results with aluminum alloys. This aluminum sample part shows a battery tray element with a 135° corner.
Flexible welding
The water tank made of stainless steel shows different deep-welded seam geometries in sheet thicknesses of 0.06 in and 0.12 in.
Quick and reliable
You can create slim high-strength seams quickly with the deep welding process.
Almost invisible
The counter segment made of stainless steel shines as a result of heat conduction welding with particularly attractive visible seams.
For all common materials
The lower terminal box is made of mild steel, the middle one is made of stainless steel, and the upper one is made of aluminum. You can weld all materials flexibly with the laser.
As if it were a single piece
You can create nicely rounded seams with heat conduction welding, with barely any component distortion.
Hardly any rework required
Catering containers made of stainless steel can be produced with laser welding with hardly any post-processing required.
Tolerant laser welding
The new FusionLine bridges gaps up to a millimeter wide.
|
TruLaser Weld 3000
|
|
|---|---|
| Axis data | |
| Type | High accuracy robot |
| Number of axes | 6 |
| Nominal carrying capacity | 70 kg |
| Repeatability | ± 0.05 mm |
| Laser-specific data | |
| Available lasers | TruFiber 3001 S, TruFiber 4001 S |
| Rotate and tilt positioner | |
| Maximum work area | 2000 mm x 1000 mm x 1200 mm |
| Maximum loading | 400 kg |
| Compact rotary table with 3D clamping plate (rectangle) | |
| Max. work area (⌀) | 3000 mm |
| Max. work area (height) | 1250 mm |
| Maximum loading (per side) | 600 kg |
| Maximum load mass moment of inertia | 600 kg*m2 |
| Rotation area of rotary table | 180 ° |
| Rotation time of rotary table (for 180°) | 3.7 s |
| Insertion height | 830 mm |
| Compact rotary table with vertical rotary axes | |
| Max. work area (⌀) | 3000 mm |
| Max. work area (height) | 1250 mm |
| Maximum loading (per side) | 400 kg |
| Max. load mass moment of inertia for ring-shaped rotary indexing table | 600 kg*m2 |
| Rotation area of rotary table | 180 ° |
| Rotation time of rotary table (for 180°) | 3.7 s |
| Rotation area of vertical rotary axes | ± 190 ° |
| Rotation time of rotary axes (for 180°) | 2.5 s |
| Max. load mass moment of inertia for vertical rotary axes | 359 kg*m2 |
| Insertion height | 885 mm |
| Dimensions, weights | |
| Possible cabin dimensions |
3650 mm x 3650 mm x 3215 mm
4800 mm x 4800 mm x 3215 mm |
Positioners
The work table provides a stable, level clamping surface for flat components. Perfect for simple geometries and quick setup times. Maximum flexibility with minimal investment.
With two NC axes integrated into the robot control, the rotate and tilt positioner also makes it possible to weld components that are difficult to access in just one clamping. Fewer step-up steps. Higher precision.
The compact rotary table allows for loading and unloading parallel to production. The 3D clamping plate offers maximum flexibility for different component geometries. Higher machine utilization rate due to shorter non-productive times.
This rotary table with vertical rotary axes optimizes space utilization in the manufacturing cell. Automatic switching between clamping pallets while the machine is welding. Continuous production without idle times.
Welding optics and processes
The 40 percent smaller welding optics reaches hard-to-access areas within the component. Weld inside deep housings, boxes, and confined fixtures. A wider range of parts can be automated.
FusionLine combines laser energy with targeted material placement. For gaps up to 1.5 millimeters or materials that require supplementary wire. Maximum flexibility for critical materials.
The shielding gas nozzle rotates continuously around the optics. The amount the robot needs to reorient itself is significantly reduced. This reduces expenditure on clamping systems and programming, makes your components more accessible, and you can weld much more quickly.
BrightLine Scan uses high frequency scanners and motor-driven focus settings. Greater gap bridging capacity of up to 0.7 millimeters and wider weld seams for better tolerance compensation. Robust and flexible processes.
BrightLine Weld distributes the laser power between the inner and outer cores of the laser light cable. This significantly reduces spatter, especially during deep welding. High-quality results with less rework.
Comprehensive consulting from TRUMPF experts on laser-compatible design, optimum fixture design, and process-reliable welding parameters. Faster transition to commercial mass production with maximum process stability.
TruTops Weld
Create your welding program quickly and easily on the computer using the TruTops Weld offline programming system, thereby reducing non-productive time on your TruLaser Weld.
Software
The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
