The BrightLine cutting procedure, the interaction between innovative components and a flow-optimized nozzle, enables the highest quality cuts to be made in thick stainless steel. The BrightLine fusion cutting produces an especially high-quality cutting edge here – a clear-cut mark of quality.
Optimum quality with CO2 lasers with CO2 lasers
High performance combined with cut quality that is second to none: our laser cutting machines TruLaser 3030 and TruLaser 3040 are the perfect machines when part quality and throughput time are especially important to you. The CO2 laser TruFlow from TRUMPF, which is robust and reliable, will create extremely smooth cutting edges which generally do not require post-processing. The parts are free of burrs, even with thick stainless steel. Due to compact machine dimensions and a simple operating concept, the machines will fit perfectly into your production as well. Do you have high expectations? The TruLaser 3030 and TruLaser 3040 meets them.
With the TruFlow CO2 laser, you can achieve perfect, micro-burr-free cutting results.
Achieve extremely smooth cutting edges in stainless steel with BrightLine.
You can adapt the installation completely to your requirements – transverse layout is even possible.
Cut tubes directly on your flatbed laser machine with RotoLas.
With the CoolLine function, you can even create small contours in thick mild steel.
Using Drop&Cut, you can easily post-produce parts from remainder sheets.
Thin stainless steel
With the TruLaser 3030 / 3040 you can achieve perfect quality in thin stainless steel – even in intricate contours: The edges are burr-free and rework is no longer required.
Thick mild steel cut with CoolLine
The CoolLine process specifically cools the workpiece during laser cutting. This enables new geometries and considerably increases process reliability for the processing of thick mild steel.
Tube processing with RotoLas
With RotoLas, you can expand your parts range with tubes and profiles – in the best quality of course.
|Length||9300 mm||12000 mm|
|Width||4700 mm||5300 mm|
|Height||2200 mm||2200 mm|
|Simultaneous||140 m/min||140 m/min|
|X axis||3000 mm||4000 mm|
|Y axis||1500 mm||2000 mm|
|Maximum workpiece weight||900 kg||1700 kg|
|Laser-specific data - TruFlow 2700|
|Maximum sheet thickness, mild steel||20 mm||20 mm|
|Maximum sheet thickness, stainless steel||12.7 mm||12.7 mm|
|Maximum sheet thickness, aluminum||8 mm||8 mm|
|Laser-specific data - TruFlow 4000|
|Maximum laser power||4000 W||4000 W|
|Maximum sheet thickness, mild steel||20 mm||20 mm|
|Maximum sheet thickness, stainless steel||15 mm||15 mm|
|Maximum sheet thickness, aluminum||10 mm||10 mm|
|Laser-specific data - TruFlow 5000|
|Maximum laser power||5000 W||5000 W|
|Maximum sheet thickness, mild steel||25 mm||25 mm|
|Maximum sheet thickness, stainless steel||20 mm||20 mm|
|Maximum sheet thickness, aluminum||12.7 mm||12.7 mm|
|Laser-specific data - TruFlow 6000|
|Maximum laser power||6000 W||6000 W|
|Maximum sheet thickness, mild steel||25 mm||25 mm|
|Maximum sheet thickness, stainless steel||25 mm||25 mm|
|Maximum sheet thickness, aluminum||16 mm||16 mm|
|Average power input in production - TruFlow 3200||29 kW||29 kW|
|Average power input in production - TruFlow 4000||31 kW||31 kW|
|Average power input in production - TruFlow 5000||35 kW||35 kW|
|Average power input in production - TruFlow 6000||38 kW||38 kW|
High productivity and the best quality: Powerful functions guarantee the best processing results.
The TRUMPF CO2 laser of the TruFlow Series has been used in industry for years. Due to its square design, the resonator is mechanically robust and temperature-resistant; the laser will perform for many years thanks to minimum wear. The laser light is ideally formed by the integrated and encapsulated beam guidance.
With BrightLine you can achieve the perfect sectional view. Special cutting data, and the BrightLine nozzle with adapted cutting gas jet, considerably improve the cutting edge quality. The process demonstrates its advantages in thick stainless steel in particular. The BrightLine fusion cutting creates smooth edges which are a clear-cut benefit for you. Reworking is no longer required.
Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, the cutting head sprays water mist in a circle around the laser beam onto the workpiece. This is possible due to nozzles with precise bore holes. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine enables new geometries and considerably increases process reliability in thick mild steel.
PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.
Process reliability & User-friendliness
Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.
AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, especially when cutting material of a poor quality. This means less scrap and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.
Process reliability & user-friendliness
The Cutting Guide helps you to find the causes of different cutting problems. It provides checking functions for the optimum machine settings.
The Dot Matrix Code function facilitates process reliable, fast part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.
With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at various places in the machine work environment, such as the clearing area, or to change the program.
With Drop&Cut, the remainder sheet is utilized more easily, intuitively, and efficiently. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.
With the additional RotoLas device, you can also process tubes and profiles on your 2D laser cutting machine. You can convert your machine from flatbed to tube processing within a very short time. A flexible loading system feeds different tubes and profiles completely safely, facilitating processing of XXL-format tubes and profiles with outer circles of up to 370 mm.
If space is an issue in your production: a transverse set-up is also available with the TruLaser 3030 and 3040. The machine can adapt to your production.
You can largely avoid the need for microjoints, saving costly rework. The parts can also be unloaded using an automated mechanism as they do not tip over.
A camera precisely determines the position of inserted sheets and enables rework of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.
The LensLine function monitors the condition of the lens during operation and reports when the cutting lens must be cleaned or replaced. You can therefore rely on perfectly coordinated cleaning cycles, increasing the service life of the lens. Lens cleaning based on need produces a time saving of over 40% and lowers consumption costs. The use of an RFID lens ("Radio Frequency Identification") ensures that only lenses with the correct focal length and correct mounting position are used.
Construct and program your laser, punching, and combined punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.
Reduce your idle time. Record and analyze machine data, including idle states, error messages, causes of malfunctions, and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor will inform you immediately about the cause, allowing you to respond quickly.
The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.
Choose the right automation components for your laser cutting machine from a large modular system. From semi-automatic loading to a fully automatic processing cell with storage connection, TRUMPF provides solutions which optimize your process chain.
Your entry into automation: The LoadMaster enables the automatic loading of your machine with raw sheets.
Loading and unloading
The compact LiftMaster Compact loads and unloads your machine completely automatically and extremely fast. With the LiftMaster Linear Basic you have the option of multiple-machine connection.
Loading and unloading / Part sorting
The automation solution, LiftMaster, covers a broad range of functions. It loads and unloads, but is also suitable for pallet handling or part removal. LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.
Auxiliary pallet operation
The material buffer expands your production capacity – by day and by night: automated loading and unloading made easy.
With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organize your material handling according to your requirements.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.