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TruLaser 5030 fiber
TruLaser 5030 fiber
2D laser cutting machines

TruLaser 5030 fiber / 5040 fiber / 5060 fiber

Productive machine with solid-state laser

Productive processing, smooth processes

The TruLaser 5030 fiber, TruLaser 5040 fiber, and TruLaser 5060 fiber impress with their high processing speed and reproducible, high part quality – even for complex contours. You can achieve excellent feed rates thanks to the solid-state laser with up to 12 kW laser power. Clever assistant systems make the complete machining process more productive and reliable than ever. Operator involvement is low; non-productive times are minimal.

Minimal part costs

High machine dynamics, even for complex contours, due to powerful drives and dynamic axis motions.

The best results without compromise

BrightLine fiber facilitates excellent part quality and seamless part removal.

Highspeed and Highspeed Eco

A new nozzle design reduces nitrogen consumption by up to 70% – for double the sheet throughput.

Full power of the laser on the sheet metal

Utilize the full power of the laser: our machines are designed so that every single kW hits the sheet. This means that not only do you achieve high feed rates, but you are also able to process the workpiece productively.

Perfect nozzle quality

Smart nozzle automation ensures a high quality of nozzle – even in fully automatic operation. The nozzle changer can be pulled out while the machine is cutting and be set up parallel to production.

Simple operation

The multi-award-winning Touchpoint HMI enables you to operate the machine much faster and more intuitively, with the same excellent performance.

Cut oversized sheets

Quickly and easily machine sheet metal measuring 6 x 2 m.

Intricate cutting even in thick mild steel

With the CoolLine function, you can even create fine contours in thick mild steel.

Save money, protect the environment

Energy-efficient process cooler for laser and machine

TruLaser Series 5000 fiber – Machine setup and components
TruLaser Series 5000 fiber – The productive machine for universal processing with a solid-state laser
TruLaser: standard cutting process
Nanojoints: process-reliable laser cutting and simple component sorting
EdgeLine Bevel
Energy-efficient process cooler

The Eco Cooler cools the laser and machine with water instead of chemical refrigerants, known as fluorinated greenhouse gases (F-gases). During this process, the Eco Cooler saves up to 80% of the energy used for cooling, completely avoids hazardous substances, and saves tons of CO2 per year. The annual leak test for refrigerants is also not necessary thus reducing your maintenance costs. This enables you to achieve two objectives at once: save money and protect the environment.

TruDisk 24001
Utilize the full power of the laser

Imagine that you are driving a car with 400 hp – but your car just cannot convert the engine's capacity onto the road. Our machines are designed so that the full power of the laser really hits the sheet metal to prevent you from having that problem with laser cutting. TRUMPF will provide the perfectly coordinated overall package comprising the machine, laser power, and functions. Fully utilize laser power of up to 24 kW on the workpiece – this gives you the best results even with difficult parts.

Process-reliable laser cutting

In comparison to microjoints, nanojoints only fix the component to the scrap skeleton via a small stop point at the bottom end of the kerf. This leads to process-reliable machining of the sheets as it prevents the components from tilting. Damage to contours is only minimal and it is easier to release your components from the scrap skeleton. Your nesting can be tighter, you utilize your resources more efficiently, and benefit from higher productivity.

A comparison of nanojoints and microjoints

Nanojoints make process-reliable and resource-efficient machining of your components possible: higher productivity, better part quality and simpler part removal thanks to minimal fixing in the scrap skeleton. In many cases, no reworking is necessary. Your orders can be processed highly productively – independent of the component geometry.
In comparison, microjoints fix the component in the scrap skeleton with a tab across the entire sheet thickness. Even though the procedure is also reliable when processing your orders with microjoints, the visible damage to contours usually requires time-intensive manual post-processing of the components. Part removal is more complex with thin sheet thicknesses, with mid-range sheet thicknesses it is almost impossible.

Thin mild steel part

Your TruLaser Series 5000 fiber cuts extremely quickly, particularly in thin sheet.

Parts which are easy to remove

With BrightLine fiber, a sophisticated combination of special optics, together with the flow-optimized BrightLine nozzles and other technical innovations, the TruLaser Series 5000 fiber provides the highest part quality. The highlight: Due to the high-quality cutting edges, parts do not get caught during removal. It is easy to remove the parts and you save a lot of time.

Cutting of all common materials

The construction of the TruDisk enables the processing of non-ferrous metals with nitrogen – without worrying about reflections. TRUMPF also makes the processing of film-coated sheets possible.

Thick mild steel cut with CoolLine

The CoolLine process specifically cools the workpiece during laser cutting. This enables new geometries and considerably increases process reliability in thick mild steel.

TruLaser 5030 fiber
TruLaser 5040 fiber
TruLaser 5060 fiber
Dimensions      
Length 9229 mm 11200 mm 15500 mm
Width 6145 mm 6373 mm 6373 mm
Height 2200 mm 2200 mm 2200 mm
Weight      
Weight of basic machine 11700 kg 1 14300 kg 1 18500 kg 1
Maximum speed      
Simultaneous 280 m/min 280 m/min 280 m/min
Working range      
X axis 3000 mm 4000 mm 6000 mm
Y axis 1500 mm 2000 mm 2000 mm
Maximum workpiece weight 1100 kg 2000 kg 3000 kg
Maximum workpiece weight without heavy-duty pallet changer 1100 kg 1900 kg 2900 kg
Maximum workpiece weight with heavy-duty pallet changer 1800 kg 3300 kg 4900 kg
Maximum workpiece weight on both pallets without heavy-duty pallet changer 2200 kg 2 5700 kg 2 5700 kg 2
Maximum workpiece weight on both pallets with heavy-duty pallet changer 2200 kg 2 5700 kg 2 5700 kg 2
Laser-specific data - TruDisk 6001      
Maximum laser power 6000 W 6000 W 6000 W
Maximum sheet thickness, mild steel 25 mm 25 mm 25 mm
Maximum mild steel sheet thickness with cutting package for thick sheets 32 mm 32 mm 32 mm
Maximum sheet thickness, stainless steel 25 mm 25 mm 25 mm
Maximum stainless steel sheet thickness with cutting package for thick sheets 35 mm 35 mm 35 mm
Maximum sheet thickness, aluminum 25 mm 25 mm 25 mm
Maximum sheet thickness, copper 10 mm 10 mm 10 mm
Maximum sheet thickness, brass 10 mm 10 mm 10 mm
Laser-specific data - TruDisk 8001      
Maximum laser power 8000 W 8000 W 8000 W
Maximum sheet thickness, mild steel 25 mm 25 mm 25 mm
Maximum mild steel sheet thickness with cutting package for thick sheets 32 mm 32 mm 32 mm
Maximum sheet thickness, stainless steel 40 mm 40 mm 40 mm
Maximum sheet thickness, aluminum 25 mm 25 mm 25 mm
Maximum sheet thickness, copper 10 mm 10 mm 10 mm
Maximum sheet thickness, brass 10 mm 10 mm 10 mm
Laser-specific data - TruDisk 10001      
Maximum laser power 10000 W 10000 W 10000 W
Maximum sheet thickness, mild steel 30 mm 30 mm 30 mm
Maximum mild steel sheet thickness with cutting package for thick sheets 32 mm 32 mm 32 mm
Maximum sheet thickness, stainless steel 40 mm 40 mm 40 mm
Maximum sheet thickness, aluminum 30 mm 30 mm 30 mm
Maximum sheet thickness, copper 16 mm 16 mm 16 mm
Maximum sheet thickness, brass 12 mm 12 mm 12 mm
Laser-specific data - TruDisk 12001      
Maximum laser power 12000 W 12000 W 12000 W
Maximum sheet thickness, mild steel 30 mm 30 mm 30 mm
Maximum mild steel sheet thickness with cutting package for thick sheets 50 mm 50 mm 50 mm
Maximum sheet thickness, stainless steel 40 mm 40 mm 40 mm
Maximum stainless steel sheet thickness with cutting package for thick sheets 50 mm 50 mm 50 mm
Maximum sheet thickness, aluminum 30 mm 30 mm 30 mm
Maximum aluminum sheet thickness with cutting package for thick sheets 40 mm 40 mm 40 mm
Maximum sheet thickness, copper 16 mm 16 mm 16 mm
Maximum sheet thickness, brass 12.7 mm 12.7 mm 12.7 mm
Laser-specific data - TruDisk 24001      
Maximum laser power 24000 W 24000 W 24000 W
Maximum sheet thickness, mild steel 40 mm 40 mm 40 mm
Maximum mild steel sheet thickness with cutting package for thick sheets 60 mm 60 mm 60 mm
Maximum sheet thickness, stainless steel 40 mm 40 mm 40 mm
Maximum stainless steel sheet thickness with cutting package for thick sheets 60 mm 60 mm 60 mm
Maximum sheet thickness, aluminum 40 mm 40 mm 40 mm
Maximum aluminum sheet thickness with cutting package for thick sheets 60 mm 60 mm 60 mm
Maximum sheet thickness, copper 16 mm 16 mm 16 mm
Maximum sheet thickness, brass 12.7 mm 12.7 mm 12.7 mm
Consumption values      
Average power input in production - TruDisk 6001 15 kW 15 kW 15 kW
Average power input in production - TruDisk 8001 17 kW 17 kW 17 kW
Average power input in production - TruDisk 10001 19 kW 19 kW 19 kW
Average power input in production - TruDisk 12001 25 kW 25 kW 25 kW
Average power input in production - TruDisk 24001 33 kW 33 kW 33 kW

High productivity and the best quality: Powerful functions guarantee the best processing results.

Sustainability

Eco Cooler

The energy-saving Eco Cooler enables efficient cooling for the laser and machine. By substituting the coolant with water, the Eco Cooler offers very high CO2 savings potential – CO2 emissions are reduced by approx. 15 t per cooler. The energy requirement is also reduced by up to 80% in comparison to standard coolers. The Eco Cooler works based on the same principle as a heat pump. Speed-controlled pumps optimally control the temperature and volume flow rates of the heat-generating components during laser processing. Operating costs are reduced further as the annual leak test is no longer required. The Eco Cooler is optionally available for the TruLaser Series 1000, 3000, and 5000.

Process reliability and operator support

Nanojoints

Regardless of the component geometry, nanojoints make process-reliable and resource-efficient machining of your components possible: higher productivity, better part quality, and simpler part removal thanks to minimal fixing in the scrap skeleton. In many cases, no reworking is necessary. In comparison, microjoints fix the component in the scrap skeleton with a tab across the entire sheet thickness. In most cases, the visible damage to contours requires time-consuming reworking of the components. Part removal is more complex with thin sheet thicknesses, with mid-range sheet thicknesses it is almost impossible.

CoolLine

Mild steel becomes extremely hot during laser cutting and may melt uncontrollably. With CoolLine, this does not happen. During processing, nozzles with precise bore holes spray water mist in a circle around the laser beam onto the workpiece. The vaporization energy of the water means that the material around the laser beam is cooled. CoolLine therefore enables new geometries, closer nesting, and increases process reliability for the processing of thick mild steel considerably.

AdjustLine

AdjustLine enables the easy adjustment of the cutting process to materials of different quality. The function increases process reliability, above all when cutting material of a poor quality. For you this means less scrap and lower material costs. The operator can switch AdjustLine on or off at any time – programming is not required.

Collision protection

Collision protection for your cutting head guarantees the highest process reliability. You benefit from shorter non-productive times due to increased machine availability. In the event of collisions, damage to the cutting head is avoided.

Dot Matrix Code

The Dot Matrix Code function facilitates fast, process reliable part identification with a standardized industrial code. Within seconds, the laser in your flatbed laser machine applies a 2D code (data matrix) made out of dots onto a part. It contains information for the process chain. The code calls up the corresponding program at the next machine, for example.

MobileControl app

With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the clearing area, or to change the program.

Drop&Cut

With Drop&Cut, remainder sheet is utilized more easily, intuitively, and efficiently. A camera ensures the live image of the machine interior appears directly on your user interface. You can position any number of part geometries on the remainder sheet. This saves time during the post-production of individual parts. Time-consuming process steps such as aligning the sheet, sheet position measurement or zero point displacement are not needed.

Sorting Guide

The Sorting Guide is a camera-based assistance system that assists the worker in removing and sorting sheet metal parts. It marks parts with different colors according to the customer order or subsequent process. This enables the worker to quickly, easily and correctly arrange the cut parts on pallets.

Online condition check, protective glass

Clean protective glass ensures high cut quality for the long term. A sensor permanently monitors the condition of the protective glass so that you know when it must be changed. Cleaning and replacement are only performed when required, saving costs.

Smart Rerun

Autonomous production and prevention of idle states: With Smart Rerun, your machine will independently continue production following a slight collision or cutting flaw. To prevent any rejects, the main focus is always for re-entry to be within the contour. Only if this is not possible, will the machine jump to the next part. The objective is always for production to continue.

Flexibility

EdgeLine Bevel

The EdgeLine Bevel function can now do even more: Cut chamfers and indentations, and round off edges directly on your laser cutting machine. You can thus reduce the amount of work required for additional process steps and prevent sharp-edged sheet metal. Simple and quick programming from EdgeLine Bevel supports your range of applications. This specifically means that you can process chamfers with different angles and indentations in several sizes. In addition, rounded edges improve the visual appearance of your components and reduce the risk of cuts.

Autonomy

Active Speed Control

During cutting, the system monitors the kerf through the nozzle, oversees the cutting process, and independently regulates the feed rate. Even if the thickness of a sheet varies, or it has been influenced by fluctuations in quality caused by rust or paint residues, the sensor system ensures the correct feed during flame and fusion cutting. Data analysis makes quick and stable cutting possible. This can prevent disruptions to cutting, and noticeably reduces the number of reject parts. The operator is also relieved. They can pull up the most important process parameters or a live-image through the nozzle any time, and will be actively informed if the need for intervention arises.

Smart nozzle automation

The optimal condition of the nozzle and lens is an important requirement for optimum process reliability and part quality. Smart nozzle automation combines intelligent functions, including LensLine, to increase the service life of your lenses. This is ensured even in fully automatic operation. The function independently detects and rectifies numerous issues which could impair the cutting result. This means you can plan cleaning and replacement cycles for the nozzle much better.

Smart collision prevention

You will now receive two different modes of the function to prevent collisions. Whether sheet mode or single part mode, you can largely avoid using microjoints. saving costly rework. The parts can also be unloaded using an automated mechanism as they do not tip over.

DetectLine

A camera system precisely determines the position of inserted sheets and enables the rework of parts which have already been cut with absolute precision. DetectLine also automatically measures a cut focusing comb and sets the focal position.

Productivity

Highspeed

Quick and economic – without compromising on quality: With Highspeed, you can set new records with the solid-state laser when it comes to cutting with nitrogen. As a result, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets. It is also possible to double the feed rate. A special nozzle design also reduces your cutting gas consumption by up to 40%, and even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruDisk 8001, the TruLaser 5030 fiber cuts mild steel with a thickness of 0.5 in.

Highspeed Eco

Extremely quick, extremely economical: With this Highspeed process, you can reduce your cutting gas consumption for cutting with nitrogen by up to 70%. This is enabled by a patented nozzle design. At the same time, you can almost double your sheet throughput for medium and thick mild steel and stainless steel sheets, and increase the feed rate by up to 100%. Quality does not suffer as a result. Highspeed Eco even prevents burr formation on contours with sharp edges. The process also harnesses new sheet thicknesses for processing with nitrogen. In conjunction with the TruDisk 8001, the TruLaser 5030 fiber cuts mild steel with a thickness of 0.5 in.

Double the laser power for the TruLaser Series 5000

The new TruDisk 24001 doubles the laser power of the TruLaser Series 5000 to a full 24 kW. The laser cutting machines thus process components three times as fast and increase the table throughput by up to 80% per hour depending on the material. Do you wish to further improve the productivity and part quality of your production process? Then you will certainly benefit from the 24 kW laser power of this laser. Especially components with medium or high sheet thicknesses will be able to be produced efficiently using all materials. By using the double laser power, you will also improve the quality of your cut parts.

Quality

BrightLine fiber

BrightLine fiber turns the solid-state laser into a universal tool: The function provides you with high-quality cutting results over the entire range of sheet thicknesses. Furthermore, all of the advantages of the solid-state laser are retained, in particular the high speeds, during thin sheet processing.

PierceLine

PierceLine monitors and controls the piercing process. This saves material and preserves the machine, increasing part quality and shortening the piercing time by up to 80%.

Performance package

During fusion cutting in thin sheets, the innovative performance nozzles and the optimized cutting data of the performance package provide you with two advances at the same time: A jump forward in quality, and considerably higher productivity.

Cutting package - Gasmix

With the Gasmix cutting package, we provide you with cutting data to optimize your part quality. The use of a gas mixture of nitrogen and oxygen combined with a high laser power improves the part quality in mild steel and aluminum. The burr of the laser-cut component can be reduced in relation to the material type, material alloy and material quality.

TruTops Boost

Construct and program your 2D laser, punching, and combined punch laser machines intelligently with TruTops Boost, your all-in-one 3D solution. Numerous automated processes save you time-consuming routine processes and the joint nesting pool saves time and material. You also always have an overview of all manufacturing orders and order-based work.

Software

The software portfolio from TRUMPF optimizes your entire production process – from the customer query through to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.

Choose the right automation components for your laser cutting machine from a large modular system. From semi-automatic loading to a fully automatic processing cell with storage connection, TRUMPF provides solutions which optimize your process chain.

Loading

Your entry into automation: The LoadMaster enables the automatic loading of your machine with raw sheets.

Loading and unloading

The LiftMaster Compact loads and unloads your machine completely automatically. The LiftMaster Linear Basic increases the utilization of up to two machines

Loading and unloading / Part sorting

The automation solution, LiftMaster, covers a broad range of automation functions. It loads and unloads, but is also suitable for pallet handling or part removal. The LiftMaster Sort also separates finished parts from the scrap skeleton. LiftMaster Store and LiftMaster Store Linear connect your system directly to the store. The SortMaster automatically sorts finished parts.

Storage system

With the storage systems of the TruStore Series 1000 and TruStore Series 3000 you can organize your material handling according to your requirements.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Footnotes
  • Entspricht dem Maschinengewicht mit Standardausstattung. Das Gewicht kann je nach Ausstattung variieren.
  • The maximum workpiece weight on both pallets is identical. However, there are different distributions of the workpiece weight on the pallets. Without heavy duty pallet changer distribution max. 30 mm / 30 mm sheet thickness per pallet and format. With heavy duty pallet changer distribution max. 50 mm / 10 mm sheet thickness per pallet and format.

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