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2D laser cutting | 3D laser cutting | laser welding
It has never been so affordable and flexible: the TruLaser Cell 5030 impresses with its low machine-hour rate and is ideally suited to small and medium lot sizes where components are frequently changed. It comes with an energy-efficient, low-maintenance TruDisk solid-state laser as well as a wealth of functions from the tried-and-tested TruLaser Cell product groups. As such, the TruLaser Cell 5030 offers maximum flexibility for cutting and welding in equal measure.
The TruLaser Cell 5030 doesn't just mean lower investment costs, it is also very economical when in operation.
The use of flying optics means the component stays in its spot. As a result, less space is required to set up the machine.
The flying optics ensure high-quality results and exceptional productivity.
With the energy-efficient, low-maintenance TruDisk laser, you can cut more economically than ever before.
Benefit from the magnetic coupling for cutting and welding optics and quick sliding doors at the front.
It is easy to run in components with the help of the teachbox and touchscreen. The TruTops Cell Basic software solution also enables you to make quick adjustments to programs directly at the machine.
Cutting automotive body parts requires utmost flexibility and the ability to make changes quickly and easily. With the TruLaser Cell 5030 you can process all materials that are typically used here, from aluminum alloys to state-of-the-art steel alloys.
The TruLaser Cell 5030 enables not only openings in but also trimming of the deep-drawn component. Whereas small volumes are often too expensive to process using conventional punching tools, with the TruLaser Cell 5030 you can cut all of the required contours fast, reducing production costs.
The laser processing of three-dimensional components such as the fan wheel make new geometrical design options possible. Your designs will save material, and you can achieve a weight reduction. Laser welding also considerably reduces rework in comparison to standard procedures. You save time and prevent the component from becoming distorted.
TruLaser Cell 5030
| |
|---|---|
| Axis travel range | |
| X axis travel range | 3000 mm |
| Y axis travel range | 1500 mm |
| Z axis travel range | 700 mm |
| B axis travel range | ± 135 ° |
| C axis travel range | n x 360 ° |
| Maximum workpiece size | |
| Maximum workpiece size in X | 2540 mm |
| Maximum workpiece size in Y | 1040 mm |
| Maximum workpiece size in Z | 470 mm |
| Maximum axis speeds | |
| Maximum axis speed, axially parallel in X | 60 m/min |
| Maximum axis speed, axially parallel in Y | 60 m/min |
| Maximum axis speed, axially parallel in Z | 60 m/min |
| Maximum axis speed, simultaneous | 104 m/min |
| Maximum axis speed of B axis | 60 1/min |
| Maximum axis speed of C axis | 60 1/min |
| Maximum axis accelerations | |
| Maximum axis acceleration, axially parallel in X | 8 m/s2 |
| Maximum axis acceleration, axially parallel in Y | 8 m/s2 |
| Maximum axis acceleration, axially parallel in Z | 8 m/s2 |
| Maximum axis acceleration, simultaneous | 13.8 m/s2 |
| Maximum axis acceleration of B axis | 200 rad/s2 |
| Maximum axis acceleration of C axis | 100 rad/s2 |
| Positioning accuracy | |
| Positioning accuracy of linear axes (X, Y, Z) | 0.08 mm |
| Positioning accuracy of rotary axes (B) | 0.015 ° |
| Laser | |
| Maximum laser power | 2000 W - 4000 W |
| Available lasers | TruDisk |
The technical data of all product versions as a download.
TruTops Cell bringt alles mit, was Sie für eine bequeme Programmierung Ihrer 3D-Laserbearbeitungsprozesse brauchen – egal ob es um die Programmierung von Laserschneid-, Laserschweiß- oder Laserauftragsschweißprogrammen geht. Sie liest 3D-CAD-Daten über zahlreiche Schnittstellen ein und korrigiert sie im Bedarfsfall. Das System erstellt automatisch Schneidvorschläge in allen drei Dimensionen. Außerdem generiert es automatisch Vorschläge für Vorrichtungen.
Die All-in-One-Lösung TruTops Boost ermöglicht es mehrere Prozessschritte abzudecken und durchgängig zu arbeiten: Vom 3D-Teil bis zum fertigen NC-Programm für Biege-, Stanz- und Laserprogramme sind alle Schritte eines Auftrags enthalten. Dabei berücksichtigt die Software Abhängigkeiten zwischen den verknüpften Technologien Bend und Cut sowie der Konstruktion und sichert so einen schnellen Fertigungsprozess. Das Ergebnis: Eine durchgängige Software mit verknüpfter Intelligenz – die für das optimale Zusammenspiel von Software und Maschine sorgt.
Depending on the application, you select the perfect laser for your needs and combine this with the TruLaser Cell 5030. This ensures you always have the perfect complete solution for you, regardless of your investment or industry or the volume being produced.
FocusLine enables the program-controlled setting of the focal position depending on the type of material and the material thickness. The position is adjusted using a mirror subject to air pressure, influencing the curvature of its surface.
Smart Optics Setup is a fixture attached to the machine base unit which cuts test sheets and readjusts the machine. Implementation is even easier thanks to standardised macros, saving time and money.
As an option, the working range of the basic machine can be increased by 300 mm to the right. This improves the usable 3D working range and access to the machine from the front when loading and unloading large components.
With the MobileControl app from TRUMPF you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. Alongside the static control panel, you therefore have another option for monitoring and controlling your machine.
TruTops Cell Basic enables you to adjust programs more easily, more quickly and more reliably directly at the machine. Navigating within the NC program is incredibly simple, as the contour to be changed with the corresponding NC text can be selected by a simple click of the mouse. All changes made are visualised immediately and ensure unprecedented reliability when working in the program.
Benefit from virtually spatter-free laser welding and top welding seam quality with the BrightLine Weld option. You have the choice – increase your productivity considerably due to significantly increased feed rates, or reduce your energy costs by up to 40%. In doing so, you can reduce your machine downtimes and operating costs, as post-processing is reduced.
The intuitively operated image processing system VisionLine automatically detects geometric features on the component, such as joint gaps or edges. It corrects the NC processing program as required. This provides you with maximized process reliability, increased quality for your components, and savings in terms of time and costs.
Thanks to the rotary axis, rotationally symmetrical parts can also be processed. The additional axis can be mounted both horizontally and vertically on the work table. An end support is available to help process longer tubes and profiles.
The tables can be moved manually for easy loading and unloading of large components outside of the work area.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
