Your flexible laser machine for the big jobs
2D laser cutting | 3D laser cutting | laser welding | laser metal deposition
With the TruLaser Cell Series 7040 laser system you have everything you need – regardless of whether you want to process two or three-dimensional components or tubes. You can change flexibly between cutting, welding and laser metal deposition. The modular setup of the machine, as well as the option of individual adjustment and retrofitting, enable you to optimally customize the TruLaser Cell Series 7040 to a modified production environment and to react to changing customer requirements with flexibility.
Due to top machine dynamics and numerous clever functions for optimizing the cycle time, you can process faster than ever.
The control panel (which can be moved over the machine's entire length) and the MobileControl app offer the greatest possible ergonomic comfort when operating the machine – from any position.
The X-Blast technology provides more robust processes during cutting, especially for complex geometries, and ensures a significantly higher nozzle service life.
Technology tables, guaranteed raw beam adjustment, as well as the patented BrightLine Weld guarantee perfect results when cutting and welding.
With a modern control concept and the OPC/UA communication interface, you are always ready to face the challenges of Industry 4.0.
The modular principle and the fact that the machine can be retrofitted enable you to individually configure the machine.
Processing of galvanized steel
In the automotive industry in particular, components are frequently produced from galvanized steel to protect the components against corrosion. Using the TruLaser Cell Series 7040, you can cut galvanized steel sheets quickly and to an extremely high quality level. The machine also enables you to react optimally to changes and to adapt the component accordingly. This increases flexibility, which is above all important in the field of prototype construction and pre-series production.
Laser-cut vehicle rear seat
The openings and trimming of the deep-drawn component are carried out using the TruLaser Cell Series 7040. Especially for small quantities, processing with conventional punching tools is often too expensive. With the TruLaser Cell Series 7040, you can cut all of the required contours extremely quickly, reducing production costs.
Precise and fast laser cutting
Compared to alternative processes, such as milling, the TruLaser Cell Series 7040 offers a cost-effective alternative for complex components. The machine laser cuts all the outer contours and creates the through holes.
Laser-welded fan wheel
The laser processing of three-dimensional components such as the fan wheel make new geometrical design options possible. Your designs will save material, and you can achieve a weight reduction. Laser welding also considerably reduces rework in comparison to standard procedures. You save time and prevent the component from becoming distorted.
Laser-welded water pump coupling
The BrightLine Weld technology allows you to weld products such as water pump couplings with virtually no spatters and with up to 300% greater productivity.
Repair welding and coating of components
High-quality components can be repaired and coated using laser metal deposition. The coating process with special alloys can achieve a noticeably longer component service life.
Tailor Welded Blanks – Efficient laser processing
Optimized structure components thanks to the combination of different materials and thicknesses. With the TruLaser Cell 7040, automation, VisionLine and Multifocus optics for the greatest precision, weld quality and minimal space required.
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TruLaser Cell 7040 fiber
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| Axis travel range | |
| X axis travel range | 4000 mm |
| Y axis travel range | 1500 / 2000 mm |
| Z axis travel range | 750 / 1000 mm |
| B axis travel range | ± 135 ° |
| C axis travel range | n x 360 ° |
| Axis travel range of dynamic cutting optics | ± 9 mm |
| Maximum axis speeds | |
| Maximum axis speed, axially parallel in X | 100 m/min |
| Maximum axis speed, axially parallel in Y | 100 m/min |
| Maximum axis speed, axially parallel in Z | 100 m/min |
| Maximum axis speed, simultaneous | 173 m/min |
| Maximum axis speed of B axis | 90 1/min |
| Maximum axis speed of C axis | 90 1/min |
| Maximum axis accelerations | |
| Maximum axis acceleration, axially parallel in X | 9 m/s2 |
| Maximum axis acceleration, axially parallel in Y | 10 m/s2 |
| Maximum axis acceleration, axially parallel in Z | 10 m/s2 |
| Maximum axis acceleration of B axis | 200 rad/s2 |
| Maximum axis acceleration of C axis | 100 rad/s2 |
| Maximum axis acceleration of dynamic cutting optics | 40 m/s2 |
| Positioning accuracy | |
| Positioning accuracy of linear axes (X, Y, Z) | 0.08 mm |
| Positioning accuracy of rotary axes (B) | 0.015 ° |
| Laser | |
| Maximum laser power | 3000 W - 6000 W |
| Available lasers | TruDisk |
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TruTops Cell
TruTops Cell provides you with everything you need for the convenient programming of your 3D laser processing. Due to integrated standard optics, it covers laser cutting, laser welding, and laser metal deposition. It loads 3D CAD data via numerous interfaces, and corrects it if required. The system automatically creates cutting suggestions in all three dimensions. It also automatically suggests devices.
TruTops Boost
With TruTops Boost you can get the best out of your TruLaser Cell 7040. Automated processes and wizards make day-to-day working with TruTops simple and efficient. The system autonomously generates, for example, looping or roundings on corners, and generates piercing points and approach and return paths. The software positions the parts to be cut in the best possible way. In the process, TruTops Boost means that the laser machine automatically uses appropriate parameters. Interfaces to leading CAD systems allow parts drawings to be quickly imported. However, with an integrated design module you can also create drawings yourself in no time at all.
Software
The software portfolio from TRUMPF optimizes your entire production process – from the customer query to delivery of the finished part. TRUMPF combines the software intelligently with machines and services to create customized Industry 4.0 solutions for your Smart Factory.
The TruDisk is a high-power solid-state laser for the welding, cutting, and surface processing of metals. It impresses above all in situations which require the combination of high power and maximum beam quality.
Numerous options make working with the TruLaser Cell 7040 not only easier, but, due to reduced non-productive times, also noticeably quicker and therefore more productive.
A partition wall separates the work area into two spaces. This means that set-up, loading, unloading, and laser processing are possible at the same time in two-station operation.
You can optimize the TruLaser Cell Series 7040 specifically for highly productive series production using the rotational changer. You can increase productivity and ergonomics with just one loading and unloading position.
For easy loading and unloading of large components outside of the work area, the tables can be moved manually or automatically as desired.
Benefit from virtually spatter-free laser welding and top welding seam quality with the BrightLine Weld option. You have the choice – increase your productivity considerably due to significantly increased feed rates, or reduce your energy costs by up to 40%. In doing so, you can reduce your machine downtimes and operating costs, as post-processing is reduced.
The Smart Approach function optimizes and improves the approach behavior of the machine when the edge of the component is pierced. This patented process reduces cycle time by up to 9%, while ensuring maximum process reliability.
Smart Optics Setup is a fixture attached to the machine base unit which cuts test sheets and readjusts the machine. Implementation is even easier due to standardized macros, saving time and money.
Minor nozzle collisions can cause minimal incorrect positioning of the cutting optics, invisible to the operator. This results in increased rejects and the associated costs. The ObserveLine Professional optical measuring procedure checks the positioning accuracy of the machine at regular, freely definable intervals, without the need for refitting and with virtually no effects on the cycle time. Incorrect positioning is detected and the number of rejects is reduced.
There are various reasons why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring process, you detect this error quickly since this option checks every contour for a complete cut. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and you can even measure smaller hole diameters and angled punching slugs.
The intuitively operated image processing system VisionLine automatically detects geometric features on the component, such as joint gaps or edges. It corrects the NC processing program as required. This provides you with maximized process reliability, increased quality for your components, and savings in terms of time and costs.
Depending on the degree of automation of your production system, you can choose between different interface options. The Basic option reliably provides signals for production planning systems. With the Comfort option, you can implement more simple automation options independently. The Professional option is well-suited for highly automated production.
For all three solutions, you can profit from complete documentation and future upgrades, ensuring your standard software is always kept up to date.
Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
