Product images of the TruLaser Cell 7040 fiber from TRUMPF

3D laser cutting machines

TruLaser Cell 7040

Highly productive and energy efficient due to the TruDisk solid-state laser

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TRUMPF TruLaser Cell 7040 3D laser processing machine

3D laser cutting machines

TruLaser Cell 7040

Maximum 3D flexibility with the CO₂ laser

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Modular and highly flexible design

With the TruLaser Cell Series 7040 laser system you have everything you need – regardless of whether you want to process two or three-dimensional components or tubes. You can change between cutting and welding with flexibility. The modular setup of the machine, as well as the option of individual adjustment and retrofitting, enable you to optimally customize the TruLaser Cell Series 7040 to a modified production environment and to react to changing customer requirements with flexibility.

Highly productive manufacturing

Due to top machine dynamics and numerous clever functions for optimizing the cycle time, you can process faster than ever.

Greater operator convenience

The control panel (which can be moved over the machine's entire length) and the MobileControl app offer the greatest possible ergonomic comfort when operating the machine – from any position.

Excellent process reliability

The X-Blast technology provides more robust processes during cutting, especially for complex geometries, and ensures a significantly higher nozzle service life.

Finest component quality

Technology tables, guaranteed raw beam adjustment, as well as the patented BrightLine Weld guarantee perfect results when cutting and welding.

Future-proof

With a modern control concept and the OPC/UA communication interface, you are always ready to face the challenges of Industry 4.0.

Individualized entry

The modular principle and the fact that the machine can be retrofitted enable you to individually configure the machine.

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Open machine interior of the TruLaser Cell Series 7000

Cost-effective production

Your processing times are noticeably reduced through top machine dynamics, piercing on-the-fly with FastLine Cell, and dynamic cutting optics. For larger quantities you can load and unload parallel to production using two-station operation or the rotational changer. The lightning-fast front door made from glass fibre composites also significantly reduces non-productive times and ensures fast access to the work area.

Full flexibility with the beam source on the TruLaser Cell 7040

The Power Of Choice – beam source expertise

The nature of your application determines the choice of laser. For flexible day-to-day production, select the energy-efficient TruDisk laser with 2-6 kW, which has been proven a thousand times over. The robust CO₂ TruFlow laser with 3-6 kW is also an option; it really comes into its own with thicker materials and when processing aluminum.

Compact installation surface

Choose between differently sized working areas depending on your needs. The electrical cabinets are integrated directly into the machine frame. In this context, the TruLaser Cell 7040 fiber sets the benchmark in terms of compact dimensions.

6D mouse for controlling the TruLaser Cell

Simple and convenient operation

The ergonomic control panel is attached to the machine cabin, saving space. It can be rotated and operated from the cabin, or can be moved along the entire front of the machine. The 6D mouse makes it easy to run-in, teach, and move the axes quickly. The control automatically detects which optics are installed so that they can be changed quickly and without error.

Laser cutting on the TruLaser Cell 7040 from TRUMPF

Utmost process flexibility

The 2-in-1 fiber developed for operation with solid-state lasers makes welding and cutting possible with only one laser light cable. To switch between these processes, you simply need to change the process adapter and the system control adapts automatically to the laser beam. Not only do you achieve the best processing results, but your system is also easier to operate and can be used for significantly more applications.

Processing of galvanized steel

In the automotive industry in particular, components are frequently produced from galvanized steel to protect the components against corrosion. Using the TruLaser Cell Series 7040, you can cut galvanized steel sheets quickly and to an extremely high quality level. The machine also enables you to react optimally to changes and to adapt the component accordingly. This increases flexibility, which is above all important in the field of prototype construction and pre-series production.

Vehicle rear seat cut using the TruLaser Cell Series 7000

Laser-cut vehicle rear seat

The openings and trimming of the deep-drawn component are carried out using the TruLaser Cell Series 7040. Especially for small quantities, processing with conventional punching tools is often too expensive. With the TruLaser Cell Series 7040, you can cut all of the required contours extremely quickly, reducing production costs.

Laser cutting with the TruLaser Cell Series 7000 with the highest precision

Precise and fast laser cutting

Compared to alternative processes, such as milling, the TruLaser Cell Series 7040 offers a cost-effective alternative for complex components. The machine laser cuts all the outer contours and creates the through holes.

Fan wheel laser cut with the TruLaser Cell Series 7000

Laser-welded fan wheel

The laser processing of three-dimensional components such as the fan wheel make new geometrical design options possible. Your designs will save material, and you can achieve a weight reduction. Laser welding also considerably reduces rework in comparison to standard procedures. You save time and prevent the component from becoming distorted.

Electromagnetic fan clutch welded using the TruLaser Cell Series 7000

Laser-welded water pump coupling

The BrightLine Weld technology allows you to weld products such as water pump couplings with virtually no spatters and with up to 300% greater productivity.

Repair welding and coating of components*

High-quality components can be repaired and coated using laser metal deposition. The coating process with special alloys can achieve a noticeably longer component service life.

^{*available upon request}

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	TruLaser Cell 7040 CO₂	TruLaser Cell 7040 fiber
Axis travel range
X axis travel range	4000 mm	4000 mm
Y axis travel range	1500 / 2000 mm	1500 / 2000 mm
Z axis travel range	750 / 1000 mm	750 / 1000 mm
B axis travel range	± 135 °	± 135 °
C axis travel range	n x 360 °	n x 360 °
Axis travel range of dynamic cutting optics	± 9 mm	± 9 mm
Maximum axis speeds
Maximum axis speed, axially parallel in X	100 m/min	100 m/min
Maximum axis speed, axially parallel in Y	100 m/min	100 m/min
Maximum axis speed, axially parallel in Z	100 m/min	100 m/min
Maximum axis speed, simultaneous	173 m/min	173 m/min
Maximum axis speed of B axis	90 1/min	90 1/min
Maximum axis speed of C axis	90 1/min	90 1/min
Maximum axis accelerations
Maximum axis acceleration, axially parallel in X	9 m/s²	9 m/s²
Maximum axis acceleration, axially parallel in Y	10 m/s²	10 m/s²
Maximum axis acceleration, axially parallel in Z	10 m/s²	10 m/s²
Maximum axis acceleration of B axis	200 rad/s²	200 rad/s²
Maximum axis acceleration of C axis	100 rad/s²	100 rad/s²
Maximum axis acceleration of dynamic cutting optics	40 m/s²	40 m/s²
Positioning accuracy
Positioning accuracy of linear axes (X, Y, Z)	0.08 mm	0.08 mm
Positioning accuracy of rotary axes (B)	0.015 °	0.015 °
Laser
Maximum laser power	3000 W - 6000 W	2000 W - 6000 W
Available lasers	TruFlow	TruDisk

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Technical data sheet

The technical data of all product versions as a download.

TruTops Cell

TruTops Cell bringt alles mit, was Sie für eine bequeme Programmierung Ihrer 3D-Laserbearbeitungsprozesse brauchen. Sie deckt dabei dank integrierter Standardoptiken Laserschneiden, Laserschweißen oder Laserauftragsschweißen ab. Sie liest 3D-CAD-Daten über zahlreiche Schnittstellen ein und korrigiert sie im Bedarfsfall. Das System erstellt automatisch Schneidvorschläge in allen drei Dimensionen. Außerdem errechnet es automatisch Vorschläge für Vorrichtungen.

TruTops Cell

TruTops Boost

Mit TruTops Boost holen Sie das Beste aus Ihrer TruLaser Cell 7040 heraus. Automatismen und Assistenten machen die tägliche Arbeit mit TruTops einfach und effizient. Das System erzeugt etwa selbständig Loopings oder Rundungen an Ecken, generiert Einstechpunkte und An- oder Wegfahrbahnen. Die zu schneidenden Teile platziert die Software so auf der Blechtafel, dass diese bestmöglich genutzt wird. Dabei arbeitet die Lasermaschine dank TruTops Boost automatisch mit den geeigneten Parametern. Schnittstellen zu führenden CAD-Systemen ermöglichen, Teilezeichnungen schnell zu übernehmen. Mit einem integrierten Konstruktionsmodul erstellen Sie Zeichnungen aber auch im Handumdrehen selbst.

TO PRODUCT

Software

Das umfangreiche TruTops Software-Portfolio unterstützt Sie über den gesamten Fertigungsprozess hinweg. Steuern Sie einfach und gezielt Ihren betrieblichen Ablauf von der Verwaltung Ihrer Kundenaufträge und Einkaufsprozesse bis zur Auslieferung des gefertigten Teils. Dank direkter Kopplung mit der Maschinensteuerung haben Sie den Status Ihrer Aufträge dabei jederzeit im Blick.

Software

Depending on the application, you can choose from a wide range of TRUMPF CO₂ and solid-state lasers and select the perfect one for your application. You can then combine this with the TruLaser Cell 7040.

TruDisk

Maximum performance from the disk

To the product

TruFlow

Reliable, robust, and versatile

To the product

Numerous options make working with the TruLaser Cell 7040 not only easier, but, due to reduced non-productive times, also noticeably quicker and therefore more productive.

Two-station partition wall

A partition wall separates the work area into two spaces. This means that set-up, loading, unloading, and laser processing are possible at the same time in two-station operation, irrespective of the selected laser source (CO₂ or solid-state laser).

Rotational changer

You can optimize the TruLaser Cell Series 7040 specifically for highly productive series production using the rotational changer. You can increase productivity and ergonomics with just one loading and unloading position.

Movable tables

For easy loading and unloading of large components outside of the work area, the tables can be moved manually or automatically as desired.

MobileControl app

With the MobileControl app from TRUMPF you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. In addition to the static control panel, you have another option for monitoring and controlling your machine.

BrightLine Weld

Benefit from virtually spatter-free laser welding and top welding seam quality with the BrightLine Weld option. You have the choice – increase your productivity considerably due to significantly increased feed rates, or reduce your energy costs by up to 40%. In doing so, you can reduce your machine downtimes and operating costs, as post-processing is reduced.

Smart Approach

The Smart Approach function optimizes and improves the approach behavior of the machine when the edge of the component is pierced. This patented process reduces cycle time by up to 9%, while ensuring maximum process reliability.

Smart Optics Setup

Smart Optics Setup is a fixture attached to the machine base unit which cuts test sheets and readjusts the machine. Implementation is even easier due to standardized macros, saving time and money.

ObserveLine Professional

Minor nozzle collisions can cause minimal incorrect positioning of the cutting optics, invisible to the operator. This results in increased rejects and the associated costs. The ObserveLine Professional optical measuring procedure checks the positioning accuracy of the machine at regular, freely definable intervals, without the need for refitting and with virtually no effects on the cycle time. Incorrect positioning is detected and the number of rejects is reduced.

ObserveLine Comfort

There are various reasons why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring process, you detect this error quickly since this option checks every contour for a complete cut. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and you can even measure smaller hole diameters and angled punching slugs.

Central Link

The Central Link is an interface package with which you can network your machinery and use Industry 4.0 applications. The OPC UA communication standard enables you to convey machine data, such as control variables, measured values, or parameters, and to describe them in machine-readable form.

This product range and information may vary depending on the country. Subject to changes to technology, equipment, price and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.

Footnotes

Other optics configurations are available on request.

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