This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
CalibrationLine
Measurement and calibration systems for laser beam characteristics
CalibrationLine Focus
Checking and setting the focus position
CalibrationLine Power
Checking and setting laser power
Quality
CalibrationLine Focus
Checking and setting the focus position
Checks at user-defined intervals whether the focus position on the workpiece still meets the specifications
Compares the measuring data with the set values using the TruControl control software and automatically corrects the focus position if there is a deviation
CalibrationLine Focus in use
Welding rear seats
Welding rear seats
Rear seats have varying sheet thicknesses and geometric tolerances. This leads to focus deviations in the welding process, which must be manually readjusted on a regular basis, resulting in costly production downtimes.
CalibrationLine Focus automatically checks the focus position between welding processes and recalibrates, even with varying sheet thicknesses and structural components. This ensures a consistent weld quality across all weld points, minimizes idle times, and increases availability.
CalibrationLine Power
Checking and setting laser power
Checks at user-defined intervals whether the laser power on the workpiece still meets the specifications - for example, after changing the optics or if the protective glass is dirty
Compares the measuring data with the set values using the TruControl control software and automatically corrects the power if there is a deviation
CalibrationLine Power in use
Welding of automobile bodies
Welding of automobile bodies
When welding automotive body components, the laser power may deviate from the defined set values due to long production runs, variations in material and geometry, or contaminated optics. This affects the quality of the weld seam.
CalibrationLine Power monitors the laser power at customizable intervals, detects deviations, and automatically corrects them. The laser power remains within the defined limits thus reducing rejects and rework.
Welding of hairpins
Welding of hairpins
When laser welding hundreds of hairpins per layer, a constant laser power is essential. During long production runs, there is a risk of power loss due to heavy copper spatter, smoke, and dirt buildup on the protective glass. This results in faulty hairpin connections that subsequently cannot be repaired.
CalibrationLine Power continuously monitors the laser power and automatically corrects deviations. This allows you to ensure optimum connection quality for every hairpin and drastically reduce rejects, especially at high production volumes.
Laser surface processing: Cleaning batteries
Laser surface processing: Cleaning batteries
Battery cells must be free of oxide films before welding. Different materials (aluminum, copper, nickel) and geometries make it difficult to achieve consistent cleaning results, causing focus deviations during surface processing.
CalibrationLine Focus automatically checks the focus position before each laser cleaning process and makes adjustments. This ensures a consistent cleaning quality across all cells - a prerequisite for reliable, reproducible welding processes without rejects.