Full accessibility due to the intelligent beam guard concept
The fastest tube cutting machine in the world
The TruLaser Tube 5000 fiber takes advantage of the strengths of solid-state lasers in a way that no other machine ever has before. For you as a user, this means short processing times for a large range of possible tubes and profiles.
Significantly reduced part times
With RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours.
Optimal access to the machine
Thanks to its open concept, the TruLaser Tube 5000 fiber offers optimum access.
Clamping without the need for retooling
With the clamping system of the TruLaser Tube 5000 fiber, tubes can be manufactured across the entire clamping range without the need for retooling.
Optimum cutting result
The TruDisk solid-state laser and high-quality cutting data produce the best possible results.
High-quality bevel cuts
The bevel cutting option enables high-quality bevel cuts of up to 45°.
Excellent process reliability
The state-of-the-art sensor system ensures your entire machining process runs smoothly.
Integration of subsequent processes
Cut out another work step: The TruLaser Tube 5000 fiber taps threads.
Furniture
More options for designers: the TruLaser Tube 5000 fiber cuts tubes and profiles with great precision. This, in turn, enables the production of products of the highest quality and perceived value.
Shop fitting
For single-piece or series production, laser tube cutting guarantees maximum flexibility for the design of shop furniture.
Agricultural machinery
The TruLaser Tube 5000 fiber can process tubes with thick walls. This is a great advantage for manufacturers of components for agricultural machinery, for example.
Fitness equipment
In manufacturing, the automation solutions of the TruLaser Tube 5000 fiber enable the efficient production of high-quality components such as fitness equipment, where the laser delivers long-term accuracy in tube processing.
Mechanical and apparatus engineering
The possibilities offered by laser tube cutting technology mean that mechanical engineers can replace or optimize sheet metal designs. To do this, designers are finding intelligent ways to combine tube and sheet metal construction techniques.
TruLaser Tube 5000 fiber
| |
|---|---|
| Round tube | |
| Max. outside diameter | 152 mm |
| Max. outside diameter (optional) | 170 mm 1 |
| Rectangular profile | |
| Max. side length and outer circle diameter | 152 mm / 170 mm |
| Max. raw material length for automatic loading | |
| for LoadMaster Tube 6.5 m | 6500 mm |
| for LoadMaster Tube 8.0 m | 8000 mm 2 |
| Finished part length | |
| for unloading unit 3 m | 3000 mm |
| for unloading unit 3 m + 1.5 m | 4500 mm 2 |
| for unloading unit 6.5 m | 6500 mm 2 |
| for unloading unit 6.5 m + 1.5 m | 8000 mm 2 |
| Workpiece weight | |
| Max. path weight (standard/optional) | 20 kg/m / - kg/m |
| Max. raw material weight with automatic loading | |
| with LoadMaster Tube 6.5 m | 130 kg |
| with LoadMaster Tube 8.0 m | 160 kg |
| Laser-specific data - TruDisk 2001 | |
| Max. laser output | 2000 W |
| Max. material thickness, mild steel | 8 mm |
| Max. material thickness, stainless steel | 4 mm |
| Max. material thickness, aluminum | 2 mm |
| Max. material thickness, copper | 3 mm |
| Max. material thickness, brass | 3 mm |
| Laser-specific data - TruDisk 3001 | |
| Max. laser output | 3000 W |
| Max. material thickness, mild steel | 8 mm |
| Max. material thickness, stainless steel | 5 mm |
| Max. material thickness, aluminum | 6 mm |
| Max. material thickness, copper | 4 mm |
| Max. material thickness, brass | 4 mm |
| Consumption values - TruDisk 2001 | |
| Average power input in production | 8 kW |
| Consumption values - TruDisk 3001 | |
| Average power input in production | 9 kW |
PDF <1MB
Technical data sheet
The technical data of all product versions as a download.
Autonomy
Smart profile detection
With smart profile detection, you can even load profiles with challenging geometries automatically.
SeamLine Tube
SeamLine Tube identifies weld seams or markings in order to align each tube correctly on the machine. As an option, the function can scan the inside of the tube.
Productivity
RapidCut
With RapidCut, the high feed rates of the solid-state laser come into their own even on smaller contours. Particularly on thinner materials this is a huge productivity advantage for your production.
Expand your processing spectrum
Bevel cuts of up to 45 degrees
You can expand your range of parts with high-quality bevel cuts of up to 45°.
Technology package for tapping
As an option, the TruLaser Tube 5000 fiber integrates a process step by tapping threads. You have the choice, because you can insert a variety of tools for tapping threads in the standardized tool adapter
Clamping system for round tubes up to a diameter of 170 mm
Produce with even more flexibility: With the new clamping technology, you have even more freedom in terms of the outer circle of round tubes.
Process reliability and operator support
Single-cutting-head strategy
With the single-cutting-head strategy, you can process multiple material types and thicknesses without changing the cutting head.
Sensor system
Your machine is ahead of the game: sensors detect whether or not a part has been correctly ejected.
Condition Guide
One glance is enough: Due to the new Condition Guide function, you are always informed about the condition of your machine. A traffic light system shows the status of important elements which influence the cutting capability of the machine. Condition Guide will give you recommendations for action as required. Process diagrams facilitate forecasting as to when action may need to be taken. Maintenance work can therefore be planned efficiently.
MobileControl app
With the MobileControl app, you can operate and monitor your machines easily and with flexibility as the app transmits the interface of the standard control panel onto the touch screen of your tablet PC. The app enables you to call up different machine information at different places in the working environment of the machine, such as the tube storage, or to change the program.
Magnetic coupling
The magnetic coupling with bellows protects the cutting head. In the event of a collision, the cutting head deflects, which prevents structural damage. It can then be moved manually into the starting position again. This means that production can be resumed after a short time.
Dot Matrix Code
Fast and process reliable – the right way to label parts with a standardized 2D industry code using a laser.
Conveyor tables
Conveyor tables at an ergonomic height make it easier to unload tubes and profiles. They also serve as a practical material buffer.
Quality
FocusLine
No more adjustments by hand: the FocusLine control mechanism keeps the focal position of the laser constant and automatically adapts it to the material.
PierceLine
PierceLine controls and monitors the piercing process. The piercing process is ended as soon as the material is completely cut through. This leads to more accurate results and shorter processing times.
TruTops Tube
With TruTops Tube, the software with an integrated 3D design module for excellent production reliability and accuracy, you can process even complex tube designs with great efficiency and speed.
TruTops Monitor
Record and analyze machine data, including idle states, error messages, causes of malfunctions, and maintenance periods for all of your production workplaces. If an idle state or a malfunction occurs, TruTops Monitor will inform you immediately about the cause, allowing you to respond quickly.
Software
The extensive range of TruTops software supports you throughout the entire production process. Control your operational workflow in a simple and targeted manner, from managing your customer orders and purchasing processes to delivery of the produced parts. Through the direct coupling with the machine control, you can keep a constant eye on the status of your orders.
Loading
With the LoadMaster Tube loading unit you can minimize your setup times. The practical bundle space automatically provides the unprocessed material. It is also possible to set up the LoadMaster at the front of the machine. This enables you to adapt the layout of the machine perfectly to your material flow.
This product range and information may vary depending on the country. Subject to changes to technology, equipment, price, and range of accessories. Please get in touch with your local contact person to find out whether the product is available in your country.
Footnotes- Round tubes with a diameter of 152 mm to 170 mm can only be manually loaded.
- Value for extended versions (option)
